I have a 84Se that used to have vacumm operated cruise control.
I had a few issues with it ,finally got it to work. Then more issues came up, mainly a dying servo and a vacuum container that wouldn't hold a vacuum.
I finally said scr#w it!
i ripped out the old system and installed a "new" one.
The cruise unit out of a 92 chevy caprice.
This cruise control unit is a self-contained system.
I had to adapt a little bit of the wiring and run one new wire from the brake-switch.
The other main peice of surgery is where the original cable clipped in to a mount that was bolted to the intake manifold.
Thanks a lot to Fiero_Freak . He provided the wiring shcematic for the caprice.
If anybody else is interested in this "conversion" to get rid of the HORRIBLE Fiero cruise control, Let me know and I will post real instructions on what I did to install this CC unit. (I beleive that, with the right tools available it would take only a couple of hours to install this now.)
------------------ 1984 SE - 30800 out of 136840. Being modified!
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07:11 PM
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avengador1 Member
Posts: 35468 From: Orlando, Florida Registered: Oct 2001
This sounds really interesting. You should post pictures, diagrams, intructions, etc. I would be interested in a reliable cruise control system that works.
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08:08 PM
rogergarrison Member
Posts: 49601 From: A Western Caribbean Island/ Columbus, Ohio Registered: Apr 99
I was thinking that because this is a totally self-contained unit, it should make a good CC unit for those poor Fiero's that didn't come with CC at all.
It is actually pretty easy to wire up, all you really have to do (if you don't already have Cruise) is run 3-5 wires from the steering column area to the engine compartment.
I promise to have instructions and hopefully pics up on monday!
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12:09 AM
qwikgta Member
Posts: 4669 From: Virginia Beach, VA Registered: Jan 2001
So for us who dont have CC, can we just mount some kind of button on the dash or center console to operate the CC. I dont want to have to modify the steering colum.
Rob
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12:14 AM
paulcal Member
Posts: 2608 From: Jacksonville, Fl Registered: Oct 2002
So for us who dont have CC, can we just mount some kind of button on the dash or center console to operate the CC. I dont want to have to modify the steering colum.
Rob
Rob, you don't have to modify the column, you'd have to get a new turn signal stalk that has the cruise switch in it or maybe use or of those piggy-back switches that some of the aftermarket cruise systems use.
------------------ Jeff AOL IM : Only2xsess
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09:12 AM
Fiero_Freak Member
Posts: 1125 From: St. Louis, MO USA Registered: Oct 2000
Mmmm.. Good Times... Sorry, too much SNL last night.
That's great that it worked. Since I'll be getting some parts for the wagon anyway maybe I'll try to find a few units.
I also think none stalk buttons could be pretty cool. A few none marked buttons on the side of the main pod. Might be a pretty neat idea.
------------------ 87 GT Maroon w/ Silver Auto 87 Coupe Blue 5-speed 87 Coupe White Auto 86 SE Red w/ Black 3.2L w/ T-440 86 GT Gold 4-speed WrEcKeD (Should you be able to see the coolant tube and still be able to drive it?)
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10:28 AM
qwikgta Member
Posts: 4669 From: Virginia Beach, VA Registered: Jan 2001
Thats what i was thinking, a button to switch it on and then the brake to turn it off. I dont need the resume, speed up, slow down stuff, when you have nothing to start with, just having the ability to stay a steady speed without keeping your right foot on the gas pedal is a good thing.
Rob
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12:23 PM
GTDude Member
Posts: 9056 From: Keysville, Virginia, USA Registered: Nov 2001
Damn Rob.......some of us wish we married someone as easy to get along with as you........LOL!
The stock system isn't that hard to diagnois and get working correctly, just time consuming. I've had to repair all the CC on the Fieros I've bought except about three. Good luck all!
Phil
------------------ GTDude OVER 25 years GM experience
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12:39 PM
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bHooper Member
Posts: 4157 From: greensboro, nc Registered: May 99
FIrst, I would like to address a couple of responses so far.
qwikgta: It should be fairly easy to mount a "non-stock" switch, all you need is a on/off switch with two momentary contact switches.
2xsess: that would be correct. you could use almost any GM vehicles switch. it would mount right where the current Turn-signal switch is located. All you would have to do is run the wires. No visible(nothing cut-up) mods!
Fiero_Freak: See qwikgta's message above . I am contemplating this myself. I am designing a one-off dashboard and am thinking about designing the switches right into the dash.
GTDude: I agree with you about the ease of diagnosis and repair. I was just tired of dealing with my system. (I have been through 2 servos, 1 vacumm can, and 3 of the servo release things (sorry, I can't remember exactly what it's called). Plus, I wanted something that wasn't vacumm operated and I was looking for something to actually help out the rest of the Fiero community (mainly those that didn't already have Cruise). This unit is real easy to install!
bHooper: When mine worked, it worked GREAT!, but when it wigged out, it really went crazy!
86 gt fastback: I know next to nothing about what is available overseas. All I can tell you is that this particular Cruise Control unit was available on at least 91-95 GM vehicles like the chevy caprice, Buick Sedans and other assorted vehicles. Read the info in my next post and maybe that will help you find one. Sorry I couldn't be more helpful.
-Don
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10:51 AM
KlingonFiero Member
Posts: 1503 From: Littleton,Co USA Registered: Feb 2002
Alright folks, here we go with my expalnation of what I did to install a Electro-servo motor Cruise control unti from a 1993 Chevy Caprice in my (fairly) stock 1984SE. (please be aware that 84's are a bit strange with there wiring and you may have to do something different) The overall design should be the same in all 4-cylinder models. Hopefully I will get a chance to look at a 6-cylinder model and leave some tips on how the unit could be hooked up.
1. The first thing that I did was to remove the Cruise control unit from a dead chevy Caprice (this particular model has a 5.0 with a throttle body). The throttle cable was left attached to the CC unit and was only removed from the throttle body. I also left the plug attached to the unit and cut the wires from the main wiring harness. There are three (10mm??) bolts that are used to hold the unit to the inside fender area. the boltheads are accessed from the wheelwell area (where the tire is). Make sure to keep all of the mounting hardware. there are three rubber grommets with attached washers that slide onto the unit. These three washers each have a nut welded to them.
2. I then removed the old vacumm operated Cruise control system from the engine compartment. I left the wiring/plugs intact at this time.
3. I then figured out where the new unit would be installed.
4. I removed the bracket that the old cable mounted to (this is the bracket, with the SQUARE HOLE in the center ofit, that is mounted under the intake manifold and required a little bit of work to get off, it's only two bolts, but man! what a contortionist move!)
5. The caprice's cable also has a square mounting setup. But it is approximately(sp?) 1/4 inch bigger. I did some grinding on the Fiero's mounting bracket until it fit. The mounting bracket from the Caprice is also a little bit thinner than that of the Fiero's. Next time i would probably recommend grabbing the mounting plate from the Caprice and doing something a little bit different.
6. After I was sure that the cable would stay in place, I tried to hook the end of the cable to the Fiero's throttle body. The caprice's cable mounts the same as the Fiero's but the caprice's mounting ear was a little too thick. No problem! I got out the file and filed down the mounting ear a little bit. There is a little bit of trickiness to this. You will have to file off the plastic in two different places on opposite sides. (I will post a pic of this) After i did some filing, it worked great, very smooth with no catching!
7. Now for the fun part of actually installing the CC unit itself. Remember the nuts' that are welded to the washers on the rubber grommets? Well, get out a pair of vice grips or channel-locks and a bench grinder. If you grip the rubber sideways, so that the nut is parallel with the pliers, it is fairly easy to knock off those nuts. After you have removed the three nuts, install the grommets in their original position. Here it would be helpful to have an extra set of hands. While holding the unit in place, use something to mark the three mounting points, YOU MUST USE ALL THREE. If you don't the unit will slide out of it's grommets (don't ask ). Now set the unit aside and use a small punch to peirce the metal. Using the original mounting bolts from the caprice mount the unit in place. The original Caprice bolts are some sort of self tapping screw that goes through very well. They are actually mounted in the opposite direction from the caprice, since you can't get to the inside of the Fiero's whell well without going through 2-3 layers of metal. (that's why you ground off the nut's!)
Well, I have to pretend like I work, so I will be back later to start explaining how the wiring was (or can be) done.
I will also have some pics up (as soon as I can borrow a digital camera) to help show what I am trying to explain.
------------------ 1984 SE - 30800 out of 136840. Being modified!
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11:28 AM
Dennis LaGrua Member
Posts: 15526 From: Hillsborough, NJ U.S.A. Registered: May 2000
This is a whole lot easier than I will probably make it sound like. Don't worry, I will be posting schematics in the very near future to help explain my explanations .
In my 84 the Cruise Control unit is built in to the speedometer (don't ask me why, I think that it is a ridiculous design).
The Cruise Control switch that is also the Turn-signal / Wiper switch has a seperate lead coming off of it that leads down the inside of the steering coloumn.
This lead plugs into a plug that has four wires coming off of it. One of the wires is "hot when in run position" ie: when the vehicle is running. The other three lead to the CCunit in the speedometer.
There are 4 wires leading from the speedometer to the (old) CCunit in the engine compartment.
There is also one other wire leading from the brake switch to the (old) CCunit in the engine compartment.
I cut the 3 wires leading from the female plug on the CC Switch (these wires go into a wiring harness, so I was just barely able to have enough wire leading out of the plug to play with). I left the "hot" wire in place.
I also cut the 4 wires coming out of the speedometer (as close to the speedometer plug as possible) that lead the enginge compartment.
Three of the wires that I disconnected from the speedometer plug were then soldered to the three leads attached to the CC Switch.
***** At this time I have the CC Switch completely wired straight to the engine compartment and one "extra" wire leading from the speedometer area to the engine compartment.*****
Warning - DO NOT CUT THE SPEEDOMETER WIRE - You will lose your speedometer - LOL
The "extra" wire that runs to the engine compartment was tapped in to the yellow speedometer wire (from previously hooking up a Digital dash out of a 94 caprice - I know that this single wire will provide the 4000ppm that I need).
There is one wire that I had to run from the brake switch to the engine compartment. ******************* Yes, I know what you are thinking, there already is a wire running from the brake switch to the (old) CCunit. Well the wire (purple) that was already there is hot all the time, except when braking (only when the car is running). The Caprice CC unit needs TWO brake wires, one that is hot all the time (except when braking) and one that is hot only when braking. ********************** This brake wire that I had to run was attached to the brake switch wire that is hot only when braking.
At this time you should be done with the wiring under the Dashboard.
[This message has been edited by KlingonFiero (edited 12-31-2002).]
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06:34 PM
Dec 31st, 2002
KlingonFiero Member
Posts: 1503 From: Littleton,Co USA Registered: Feb 2002
Hopefully this should finish up the explanations of the wiring.
In the engine compartment you should have some wires coming out of the wiring harness (you may also have a ground wire or two).
The original plug(s) will need to be cut off.
Making sure that you have the right wires, hook up the 3 wires that run to the CC Switch. Hook up the VSS wire. Hook up the purple brake wire. Hook up the other brake wire that you ran from the brake switch.
There are still two wires left to hook up on the Caprice's CCunit. One is a ground wire - should be easy enought to figure out.
The other wire is a 12v+ lead to the unit. I didn't want to run another wire from the steering coloumn area. Since this lead should only be hot when the car is running, I didn't want to run a lead straight from the battery either.
I have an automatic, this means that I have a Park/nuetral safety switch, this switch also has the reverse lights hooked up to it.
I did some schematic perusing and discovered that the reverse lights are on a 20amp circuit by themselves. The wire that brings 12v+ to the switch is hot whenever the car is running. I decided to tap into this wire right before the switch.
At this point all of the wiring should be done.
Please remember to be careful doing this, it is fairly easy to do but, you could potentially mess things up.
A couple of things about the Caprice Cruise Control unit.
It operates a little bit differently than the standard Fiero style.
1. you have to be going over 30mph. (I know the Caprice manual say's 25mph, but in reality...)
2. there is a small delay before the CCunit takes control. ie: If I am going 60mph and hit the cruise button, I will drop speed down to about 56-57mph and then the unit will take it back up to 60mph. This may be due to the fact that the distance of travel for the cable is a little bit less on the Fiero than on the Caprice. If I understand it correctly there is an adjustment to be made, I will chekc it out and get back to you on this.
3. the "set" button must be pushed before the resume/accelerate button will work. Unlike the Fiero system that I could just hold the R/A button until I felt the CC kick in.
4. The "set" and "resume/accelerate" buttons will respectivly lower or raise your speed by 1mph per quick tap.
5. If you tap the "set" and "resume/accelerate" buttons at the same time, it will turn off your CC but will still keep a memory of the speed you were doing. This does the same thing as tapping your brake, but you don't have to tap your brake ????
6. Both of the brake switch wires have to be installed properly, the Caprice's CC unit must see a "change of state" in voltage every Ignition cycle before the CC will work. (this is a built in safety system to insure that the brake switches are working)
I can't think of anything else at this time, if anybody has any questions or problems, please fell free to e-mail me and maybe we could talk on th e phone. I can usually explain things a little bit better in person/on the phone.
I am trying very hard to get pics up as soon as I can. I will hopefully be getting a camera today and can take pic's tomorrow and should be able to post them on Thursday. Sorry for the delay.
Good Luck! -Don
------------------ 1984 SE - 30800 out of 136840. Being modified!
[This message has been edited by KlingonFiero (edited 12-31-2002).]
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10:46 AM
Carrolles Member
Posts: 2799 From: Alabaster, AL USA Registered: Apr 99
Don, Great artical! I copied your post to Word Format and did a little grammatical corrections, I figured it would make it a little easier to transfer to the web (Ogre's Cave?) It should be in your mail box soon.
John
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01:32 PM
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KlingonFiero Member
Posts: 1503 From: Littleton,Co USA Registered: Feb 2002
Don, Great artical! I copied your post to Word Format and did a little grammatical corrections, I figured it would make it a little easier to transfer to the web (Ogre's Cave?) It should be in your mail box soon.
John
Thanks! I have to type this when my boss isn't looking. I tried to get it correct, but when you are trying to type as fast as possible.....
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02:04 PM
Jan 1st, 2003
KlingonFiero Member
Posts: 1503 From: Littleton,Co USA Registered: Feb 2002
Congrats on getting it to work. We tried this once on a Camaro and well lets just say If you don't get it connected to the brake, you can have some pretty interesting burnouts on some stops.
Cory
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02:22 PM
Darth Fiero Member
Posts: 5921 From: Waterloo, Indiana Registered: Oct 2002
I can post a wiring diagram on how to retro one of these electronic units into a car that has an existing vacuum unit.
------------------ 1987 Pontiac Fiero Coupe #18,838 3800 Series II SFI; 4T60-E Trans w/ 3.33 final drive; Terminator exhaust; 4 wheel vented disc conversion; Walbro 307 fuel pump; W-body air box w/ K&N filter; Rear 32mm sway bar; 134a functioning A/C; GM Pontiac CD player 7-band EQ w/ factory location sub; much more and...a stock GN's TURBO on the way!
I can post a wiring diagram on how to retro one of these electronic units into a car that has an existing vacuum unit.
I am actually working on this myself. I am drawing up a single schematic that shows the wiring form both vehicles. I should have it done by around lunchtime today.
CoryFiero: Yes, it is VERY important to get ALL of the wires hooked up properly!
Well, the computer here at work is having fits. I have drawn a complete schematic twice now, only to have the computer eat it (it just disappears) and I can't get PIP to load on this thing. I should be able to get the pics up tonite and the schematic up tomorrow night. Sorry about the delays.
[This message has been edited by KlingonFiero (edited 01-02-2003).]
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10:40 AM
Jan 7th, 2003
KlingonFiero Member
Posts: 1503 From: Littleton,Co USA Registered: Feb 2002
The Caprice CCUnit as found in the Caprice. The throttle cable runs behind the BrakeBooster:
The Cable mounting point as found in the Caprice, it is the largest of the three.:
Where I mounted the Caprice CCUnit in the Fiero, make sure to point the cable end the right direction!:
The Cable mount in the Fiero. You can kind of see where I used a Grinder to open it up. The Mounting setup I have so far is not perfect but it works. I will be hitting the junkyard soon to get a replacement mounting bar and I will just try to open the square hole up a bit. I will also have to thin the metal down just a little bit to let the mounting ears on the caprice cable pop out to hold it in place. :
This is a picture of the "C235" connector in the Fiero. This is the connector that leads up to the Fiero's Cruise control switch.:
This is a bad picture of the plug for the Fiero CCUnit (part of the speedometer). This is where I cut the wires that lead back to the engine compartment and then spliced them onto the wires that come out of the C235 connector and the VSS wire. :
[This message has been edited by KlingonFiero (edited 01-07-2003).]
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01:01 PM
KlingonFiero Member
Posts: 1503 From: Littleton,Co USA Registered: Feb 2002
This job is really a whole lot easier than I probably make it look/sound.
If you have any questions, please feel free to PM or e-mail me!
Please be aware that (on the Fiero schematics) these are probably 84 specific. It should be easy enough to install this in any Fiero, you might have to run a few extra wires or add the right type of brake switch(the mounting point should already be there) is all.
This info is how I did this this time.
If I were to do this again I would do a couple of things differently. Like where I hooked up to the VSS.
This info is of course also for an Automatic. If you were to install this in a Manual transmission vehicle you will of course have to add a circuit in for the Clutch (this would be really easy!) and you will have to find a different source for the constant(when vehicle is running) power wire.
I hope this helps out somebody!
------------------ 1984 SE - 30800 out of 136840. Being modified!
[This message has been edited by KlingonFiero (edited 01-08-2003).]
Interesting way to install cruise. That's for sure. Good for cars that don't already have it.
I'm still trying to sort out some of the above info.
A few thoughts come to mind....
The best I can tell... the cruise appears to have little variation over Fiero model years. (The 87-88 DIS L4 cars being of special note. I'll get to those more in a sec.) Double check the wiring for your year. Getting just One wire wrong could be very bad.
You can get Weather Pack and other weatherproof connectors/splices at many parts stores. I strongly recomend them. that or solder the connections and cover them with weatherproof heat shrink. (It has a hot melt sealer inside it.) Intermitant/dirty connections in the vac cruise are one of its common problems. The solid state one isn't imune to that.
(If you mentioned this I missed it...) They make multicolored "rainbow" wire. It's a larger version of the "ribbon" wire used in your computer. You can get it at allot of places for hooking up stuff like trailer lighting. RadioShack has it as well. That would make the wiring go allot faster.
If you have 87 & up DIS L4, you already have the cruise logic is built into the ECM. In these it is just an issue of wiring the stalk, a brake switch, and the servo stuff. The plus here is that if/when you have problems, an ECM scanner will test about half the system. The only thing it won't test for you is the servo and dump valve.
------------------ 11-Sept-01, The day the world as we knew it ended.
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07:06 PM
Darth Fiero Member
Posts: 5921 From: Waterloo, Indiana Registered: Oct 2002
I just replaced one of the schematics above. I realised I loaded the wrong one.
As with any project, please make sur eyou know what you are doing. NEVER trust anybody elses diagrams/schematics/instructions without verifying that they will work for you.
The above is what I did. I have been playing around with vehicle electrical systems for a long time. I am by no means a professional and do not meam to imply that I am. I am also willing to experiment on my car. That is why I did the install the way that I did. Are the things that I could of done better? YES! I know that now, but that is only because I experimented in the first place.
I am working on a much better schematic that will just show the completed installation. I plan on making it very simple (hopefully nowhere near as confusing as my previous stuff ) and easy to decipher.
TO theogre: I wholeheartedly agree with you. One wire wrong and you could fry something.
Definantly recommend soldering, I soldered all ofmy connections. I didn't have any heatshrink, so I just used a lot of electrical tape.
The "rainbow" wire seems like a very good Idea for a "new" installation. If you already have Cruise installed, and so things a "litttle" bit different from me, you shouldn't have to run much wire, if any at all.
To Darth Fiero: The scematic that you show is for a 95 Grand Prix. I am not sure how that one relates to my conversion. It seems to hook up a little bit differently than the one I used. Also, I am not sure why you have some of the the "stock servo wires" hooked up directly to the Grand Prix's CCUnit. If I misunderstood something, I apologize.