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The latest engine swap in Cooterville by Cooter
Started on: 08-02-2003 09:28 PM
Replies: 68
Last post by: Cy Wulf on 01-02-2004 12:14 PM
Cooter
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Report this Post08-02-2003 09:28 PM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
Okay, maybe this is not completly Fiero related, but it is because of the Fiero engine swaps that I did this project. I found a '91 Olds Silhouette van for $400 with a bad engine. Later, I found a Caddy 4.5 with about 90,000 miles for $200. Well, the pictures tell the story:
The Van-

Notching the bell housing-

The new home:

I used Dodge truck motor mounts on the front and rear of the engine, but it still needs a dog bone. The fit is very tight around the belt and A/C compresser. I had to have a power steering hose made up and the exhaust needs to be done. How about a set of duals run out the back? I still have some issues to work out- the valve train is very noisy and the transmission shifts late. But I did drive it around the lot and it is going to be a van that us guys can be proud of!
Thanks to Terry and Jon- I could not have done this without your wealth of knowledge.

[This message has been edited by Cooter (edited 08-02-2003).]

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rockcrawl
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Report this Post08-02-2003 09:59 PM Click Here to See the Profile for rockcrawlClick Here to visit rockcrawl's HomePageSend a Private Message to rockcrawlDirect Link to This Post
OMG, what have you done!
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maryjane
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Report this Post08-02-2003 10:05 PM Click Here to See the Profile for maryjaneSend a Private Message to maryjaneDirect Link to This Post
Genius!! mcgyver's got nothin on you Cooter.
So--ya gonna call it a Silhoac or a Cadouette?
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Report this Post08-02-2003 10:13 PM Click Here to See the Profile for Smoooooth GTSend a Private Message to Smoooooth GTDirect Link to This Post
 
quote
Originally posted by rockcrawl:

OMG, what have you done!


LMAO.. I ws thinking the same thing...

OMG a $600.00 HOTROD Van!@!

Great Job Cooterman!

------------------
Said Hulki, "You had to look at the Fiero not as
a car, but as a process."


SmoothFieroGT@Yahoo.com

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Report this Post08-02-2003 10:28 PM Click Here to See the Profile for NashcoClick Here to visit Nashco's HomePageSend a Private Message to NashcoDirect Link to This Post
Ha, good to hear you got it running. Once you get it finished up we should get together and have a pushrod 3.4 vs Caddy 4.5 grudge match!!!

Bryce
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Hank is Here
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Report this Post08-02-2003 10:45 PM Click Here to See the Profile for Hank is HereSend a Private Message to Hank is HereDirect Link to This Post
You are a very sick man. Keep up the good work
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DustoneGT
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Report this Post08-02-2003 10:52 PM Click Here to See the Profile for DustoneGTSend a Private Message to DustoneGTDirect Link to This Post
That is absolutely awesome. One of the few hot rods with a sliding door. Total sleeper.
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hugh
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Report this Post08-02-2003 11:08 PM Click Here to See the Profile for hughSend a Private Message to hughDirect Link to This Post
COOTERVILLE?
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Cooter
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Report this Post08-02-2003 11:40 PM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
 
quote
Originally posted by hugh:

COOTERVILLE?

Yep, it's right down the road from Petticoat Junction

All in all, everything went fairly well. I only had to 'bless' it 3 or 4 times. I started work pulling the old engine Tuesday morning and had the cradle out that afternoon. Wednesday was spent trying to make an A/C mount that would fit the Olds compressor to the Caddy engine. Thursday was all about motor mounts. Friday was finishing up the mounts and fitting the engine in the van and today was getting it to run. I could not go too far because the cooling fan will not fit any more and the alternator was not putting out anything. I am going to change oil again tomorrow and see if the lifters will quiet down some (I hope so!) and rig a fan so I can bring it home to finish the detail work.
Driving impression? Even with the crappy exhaust leaking and poor tune in the computer, it is very responsive. I could not test the acceleration too much because the engine wanted to join me in front seat whenever I pushed hard on the loud pedal. The bad thing is that this month's funding for the project is already spent, so it will not get too many new parts for a few more weeks.

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Report this Post08-02-2003 11:57 PM Click Here to See the Profile for TryxalonClick Here to visit Tryxalon's HomePageSend a Private Message to TryxalonDirect Link to This Post
Cooter!

Fantastic man! Fantastic Van!

(I have a 92 Transport with 3800 that is almost as dear to me as my Fiero)

So, I'll bet someone figures out that with Archie's kit they can swap a Z33 crate SBC into a GM "dustbuster" minivan!


Great swap! Good deal! I think it is fantastic!!

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batboy
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Report this Post08-02-2003 11:57 PM Click Here to See the Profile for batboySend a Private Message to batboyDirect Link to This Post
Sweet. I like it Cooter. My Dad had a Chevy Astro with a 4.3, that thing would get up and move for a minivan too.
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Report this Post08-03-2003 12:06 AM Click Here to See the Profile for PBJSend a Private Message to PBJDirect Link to This Post
I was thinking a "sport van" too, when ours needs a transplant. Nice combination.

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TK
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Report this Post08-03-2003 01:53 AM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
That's going to be nice.

Question: I thought only the 4.9L had PFI on the valve covers? I saw the TBI there.

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Report this Post08-03-2003 02:40 AM Click Here to See the Profile for BV MotorSportsSend a Private Message to BV MotorSportsDirect Link to This Post
Thats just not right! LOL You are nuts Cooter!
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Phil86SE
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Report this Post08-03-2003 03:12 AM Click Here to See the Profile for Phil86SESend a Private Message to Phil86SEDirect Link to This Post
hahaha lol, that is great!
a trip to the grocery store will never be the same again!

i love it!
when will it see the track?

-Phil

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RacinRob
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Report this Post08-03-2003 08:45 AM Click Here to See the Profile for RacinRobClick Here to visit RacinRob's HomePageSend a Private Message to RacinRobDirect Link to This Post
You remind me of a guy here that put a semi built dodge 2.2 turbo in his old caravan. then ran it a the track and got like 14.9 - 15.1 s. Made me sick, a caravan faster than my fiero.
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rockcrawl
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Report this Post08-03-2003 10:34 AM Click Here to See the Profile for rockcrawlClick Here to visit rockcrawl's HomePageSend a Private Message to rockcrawlDirect Link to This Post
 
quote
I thought only the 4.9L had PFI on the valve covers?

The last year 4.5s ('90) were PFI.

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Raydar
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Report this Post08-03-2003 11:10 AM Click Here to See the Profile for RaydarSend a Private Message to RaydarDirect Link to This Post
<Mental image of Olds Silhouette roaring out of Kroger parking lot, front tires smoking.>

LOL!!!

I like it!

------------------
Raydar

88 3.4 coupe. 17s, cut springs 'n all.

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SplineZ
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Report this Post08-03-2003 11:32 AM Click Here to See the Profile for SplineZClick Here to visit SplineZ's HomePageSend a Private Message to SplineZDirect Link to This Post
hahha... sweeeet!

We have a 90 lumina APV... considdered something like this for about 1 second.. only because ive ever seen anything like it done.. NICE WORK!

James Z

------------------

- 2.8v6, 5spd
- no cat, msd ignition/coil, K&N

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Report this Post08-03-2003 11:39 AM Click Here to See the Profile for bHooperSend a Private Message to bHooperDirect Link to This Post
Dude... you get into dangerous things when you have time on your hand!

Nice job though!

------------------
hoop
Red
'86 Z34GT
5 speed
Borla Exhaust
Eibach's/Poly/Kyb's

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Report this Post08-03-2003 01:23 PM Click Here to See the Profile for Howard_SacksClick Here to visit Howard_Sacks's HomePageSend a Private Message to Howard_SacksDirect Link to This Post
Cool swap.
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Cooter
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Report this Post08-03-2003 02:19 PM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
Well, bad news
The valve train noise turned out to be a broken lifter on #5 exhaust and the rocker bolt on #5 intake is stripped. Looks like the intake will have to come off to make some repairs. There is a junk yard down the road with a couple of busted engines like this that I can rob the parts from, but my 'real' job starts tomorrow and time has run out on the summer projects.
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Report this Post08-03-2003 02:31 PM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
 
quote
Originally posted by rockcrawl:

The last year 4.5s ('90) were PFI.

Ah ha!

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lurker
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Report this Post08-03-2003 03:46 PM Click Here to See the Profile for lurkerSend a Private Message to lurkerDirect Link to This Post
 
quote
Originally posted by Cooter:

Yep, it's right down the road from Petticoat Junction


wasnt that Hooterville, where RogerGarrison lives?
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Report this Post08-04-2003 12:27 AM Click Here to See the Profile for ImmortalFireflyClick Here to visit ImmortalFirefly's HomePageSend a Private Message to ImmortalFireflyDirect Link to This Post
 
quote
Originally posted by Cooter:

Well, bad news
The valve train noise turned out to be a broken lifter on #5 exhaust and the rocker bolt on #5 intake is stripped. Looks like the intake will have to come off to make some repairs. There is a junk yard down the road with a couple of busted engines like this that I can rob the parts from, but my 'real' job starts tomorrow and time has run out on the summer projects.


Dang dude.....that's gotta be harsh. I mean, if you had some extra money and cleaned up everything lookin nice, that would be totally awesome. The best of luck to you on fixing it. Also, I just had a thought on how you could make money. Have people sit on lawn chairs on State Street, and you and a suped up Civic drag down the line and get bids as to who would win. I would like to see the tears running down the rice rocketeers face as his butt gets totally wasted, by a grandma van.

ImmortalFirefly

------------------
Practice makes perfect, but since nobodies perfect why practice?

[This message has been edited by ImmortalFirefly (edited 08-04-2003).]

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Report this Post08-04-2003 02:35 PM Click Here to See the Profile for HYPTNOTiSEClick Here to visit HYPTNOTiSE's HomePageSend a Private Message to HYPTNOTiSEDirect Link to This Post
:edit:

pic no workie.
------------------
Mike LeCompte
86 Fiero GT 3.2L w/ Nitrous

SAVE THE SHAUN SAVE THE SHAUN SAVE THE SHAUN SAVE THE SHAUN

[This message has been edited by HYPTNOTiSE (edited 08-04-2003).]

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watts
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Report this Post08-04-2003 02:46 PM Click Here to See the Profile for wattsSend a Private Message to wattsDirect Link to This Post
 
quote
Originally posted by batboy:
My Dad had a Chevy Astro with a 4.3, that thing would get up and move for a minivan too.

There's a guy buzzing around town here in an Astro with a 6-71 blown 383 in it. ~1000HP, and it pulls the front wheels about a foot in the air at the track!! Comes complete with wheel chair lift and all. The guy's a paraplegic, so he didn't have a lot of choice on 'what to hot-rod'.

Cool conversion though Cooter - hope it all works out!

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Report this Post08-04-2003 10:59 PM Click Here to See the Profile for SplineZClick Here to visit SplineZ's HomePageSend a Private Message to SplineZDirect Link to This Post
Ever wonder why he's a paraplegic?

is it awd still? that'd be scary fast

James Z

 
quote
Originally posted by watts:

There's a guy buzzing around town here in an Astro with a 6-71 blown 383 in it. ~1000HP, and it pulls the front wheels about a foot in the air at the track!! Comes complete with wheel chair lift and all. The guy's a paraplegic, so he didn't have a lot of choice on 'what to hot-rod'.

Cool conversion though Cooter - hope it all works out!

------------------

- 2.8v6, 5spd
- no cat, msd ignition/coil, K&N

[This message has been edited by SplineZ (edited 08-04-2003).]

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watts
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Report this Post08-05-2003 02:11 AM Click Here to See the Profile for wattsSend a Private Message to wattsDirect Link to This Post
 
quote
Originally posted by SplineZ:
Ever wonder why he's a paraplegic?

is it awd still? that'd be scary fast

Nope - 2wd - tubbed, 4 link with wrinkle slicks on the track, etc. Turns about 10 right now, but it's getting faster.

As for why he's in a chair... Some stunned {you know what} ran a light and hit him on his motorbike - he was doing about 10mph at the time BTW.

And in an effort not to hijack this thread...
We now return you to your regular thread....

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Report this Post08-17-2003 02:57 AM Click Here to See the Profile for JdlogSend a Private Message to JdlogDirect Link to This Post
Yo, Cooter, how is this project going?

I just discovered this post and was overjoyed. I have a 90 Silhouette. I love the darn thing and plan to keep it forever (bought it new the year it came out). A bigger engine would be a nice thing down the road (its 3.1 is still running silky-smooth at 170k miles).

Right now she's little jealous of baby Fiero -- who should get the bigger engine first -- but her turn will come.

Benno

[This message has been edited by Jdlog (edited 08-17-2003).]

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Cooter
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Report this Post08-17-2003 11:04 AM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
I've been busy with my regular job (school teacher) and have not had too much time to mess with the van. It 'looks' like it will be fairly simple to fix- I've got to pull the intake, replace a couple of lifters and replace the rocker arm mounting cradle on the forward bank of cylinders. Give me 15-20 minutes and I'll have it back up and running I was actually relieved to find the engine noise was just the screwed up lifters because I did not like the thought of having to drop the engine assembly again. While I have the intake off, I'm going to plug the injector holes because I am using a throttle body injection and the 8 extra injectors looks a little strange. So far, the only thing that I have found that I should have done different was to move the engine/tranny about 1/4 inch to the driver's side so the drive belt would be a little easier to get to. Everything else went better than expected. Even running poorly on 7 cylinders and the knock sensor pulling bunches of timing because of the excessive lifter tapping, the thing hauls some serious butt!
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Report this Post08-17-2003 12:53 PM Click Here to See the Profile for Rob ErnstClick Here to visit Rob Ernst's HomePageSend a Private Message to Rob ErnstDirect Link to This Post
 
quote
Originally posted by Cooter:

I've been busy with my regular job (school teacher) and have not had too much time to mess with the van. .... snip.... the thing hauls some serious butt!

Cooter, what exactly DO you TEACH? This could be REALLY scary if it was SHOP!!!!!!!

Rob

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Report this Post08-17-2003 08:42 PM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
 
quote
Originally posted by Rob Ernst:

Cooter, what exactly DO you TEACH? This could be REALLY scary if it was SHOP!!!!!!!

Rob

Not shop class- my dad does that. The pictures above were taken at his shop. I was able to use the equipment for a few days before school started. I teach second grade.

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Report this Post08-17-2003 10:33 PM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
 
quote
Originally posted by Cooter:

Not shop class- my dad does that. The pictures above were taken at his shop. I was able to use the equipment for a few days before school started. I teach second grade.

What? You think auto mechanics is too hard for second graders? I can see it now, 10 of them working in unison to bolt up a 700R4 in the class project Grand National....

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Report this Post08-25-2003 11:19 PM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
It lives again! It took 4 new lifters to get some life back into the old 4.5- but it rumbled to life (with a huge flame from the throttle body, damn low timing!). I did not put the belt driven stuff back on yet, so it only ran for a minute, but it sounded really good. I romped on it pretty hard to see if it was going to rattle and all I heard was the sweet music of 8 cylinders. Now, time to rest....
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Report this Post08-25-2003 11:41 PM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
NOS NOS NOS NOS NOS NOS NOS NOS!
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Report this Post08-26-2003 12:12 AM Click Here to See the Profile for NashcoClick Here to visit Nashco's HomePageSend a Private Message to NashcoDirect Link to This Post
Man, I've GOT to check that thing out, worth at least a dozen smiles!

You've got a PM.

Bryce
88 GT

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Report this Post08-27-2003 02:02 AM Click Here to See the Profile for ImmortalFireflyClick Here to visit ImmortalFirefly's HomePageSend a Private Message to ImmortalFireflyDirect Link to This Post
Track Times?

------------------
Practice makes perfect, but since nobodies perfect why practice?

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Report this Post08-27-2003 03:51 AM Click Here to See the Profile for JdlogSend a Private Message to JdlogDirect Link to This Post

Track times!? The man is still waiting for the glue to fully cure before pushing things too far. We'll just have to sit tight and wait patiently...not!

Benno

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Report this Post08-27-2003 10:53 PM Click Here to See the Profile for CooterSend a Private Message to CooterDirect Link to This Post
I installed the accessories today and took a trip around the block. All I can say is DAMN! This is going to rock!!!! Now it is off to the exhaust shop on Saturday and then start tuning the ecm for better driveability. And then make a dogbone and then. . . . .
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