We decided to cut a slot in the spoiler using a router and secured and blocked the wing to give us a fence for the router guide. The outside edge IS straight with the wing. It's just distortion in the picture. The slot cut will be straight.
We used a 1/2" diameter x 3" long router bit to cut the opening. My friend was afraid to make the cut in one pass, and did it in two passes (to be safe). Unfortunately, by doing that there was no support on the 2nd pass for the "flat side" (bottom of wing) and the cutter gouged the edge instead of leaving a clean cut. If you set the cutter deep enough, a SINGLE pass will give the nicest result.
A strip of MFD approx. 2"wide x 26"long supports the LED. It's on the table between the wing and strip. It is tapered to match the angle of the wing, being 5/8" thick at the front edge and 1/2" think on the inner edge (near center on wing).
Once you get this far, it will be obvious why the MDF is required. It will be bonded inside to the top of the wing with the front edge flush with the slot we just cut.
The LED strip has 5 mounting holes.
I will drill 5 holes in the bottom of the wing matching the mounting holes in the LED strip. Five screws in the bottom on the wing pass through the mounting holes in the LED strip and into the MFD strip we glued inside the wing. Yeah, I flipped the pictures so we're not looking at the wing "upside down".
Once the edges are finished and the wing is painted, I think this should look very "factory".
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3.4L S/C 87 GT www.fierosound.com 2002/2003/2004 World of Wheels Winner & Multiple IASCA Stereo Award Winner
[This message has been edited by fierosound (edited 10-23-2008).]
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04:52 PM
PFF
System Bot
Fieroseverywhere Member
Posts: 4242 From: Gresham, Oregon USA Registered: Mar 2006
actually i was contimplating the rear window light but im now leaning towards this app...looks good . btw nice shop isnt it nice to find more purposes for wood working tools ?? i wonder how a dado cut on the tablesaw might have faired out
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10:37 PM
Oct 23rd, 2008
fierosound Member
Posts: 15188 From: Calgary, Canada Registered: Nov 1999
Thanks, but it's not my woodshop and I don't have the facilities or tools to do another wing. Sorry guys, but you're on your own to do this modification.
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04:31 PM
BabyVet Member
Posts: 1173 From: Kansas City, Kansas Registered: May 2008
Thanks, but it's not my woodshop and I don't have the facilities or tools to do another wing. Sorry guys, but you're on your own to do this modification.
Would also be cool if the bar could be in three parts so you could do the turn signals on the ends of the bar... Or sequence the turn from the middle out... just dreaming...
------------------ 1986 GT Fiero Owner & Enthusiast For Fiero updates, visit my site and don't forget to click on the ads! http://educatorstop15.we.bs/fieropage.htm