Today I went to work. As I began taking everything apart I noticed that everything was coming apart on it's own. This is the shifter surround minus the top plate that actually bolts to the car. You can see that it was coming apart too.
This is my center glove box assembly removed from the car. I didn't even know that the skin was starting to come off of the skeleton on the back. The seats cover the sides causing them to not be noticable most of the time. The bottom was also coming apart. I fixed all of that too. A common thing that I found was that the skeleton structure seemed too big for the outer skin to cover it. It was especially true of the center glove box door.
Here is a side view of the glove box door coming apart. I found that trimming the corners of the skeleton a bit made recovering it easier.
This is a photo of how to remove the plastic container from the door. You also have to remove the center bolt at the bottom. Everything bolt was 10 millimeters.
I believe that part of the reason that they come apart in the first place is that the little plastic cord on the driver's side of the box snaps and lets the box open to the extent that the bottom of the glove box door binds in the hinge causing it to get crushed and brake free from the inner skeleton. After that it just peels upward.
Here is a photo of my broken retainer strap removed from the side of the glove box. (I wasn't even aware that they had these. My door never opened more than a few inches due to the bottom of the box binding. It used to open barely enough to look inside). Anyway, this used to be connected to the other end that looks just like it by a plastic cord.
This photo shows the piece reinstalled but with a nylon string to restrict the door from opening to the limit of the hinge. It is important to prevent the bottom the the glove box door from binding in the hinge area.
When I reattached the door I put washers between the hinge and the mount point to give it an extra millimeter of clearance. Without the limiter you can see that the door is now able to open quite far.
I used a combination of hot glue and staples on the door to hold the skin in place. It turned out very well and looks great. Time will tell how durable this repair is. If it fails I will spend some money and try something more extreme that will not fail.
Here it is reinstalled.
I wish there was an aftermarket center console available. When GM built these money wasn't a concern because they barely spent any producing them. They are very poorly made. Fit and finish were not even on the radar. The shifter surround piece is about 1/2 inch too narrow for the tunnel that it covers. I would bet that some started to brake even before they left the sales lot. If you know of an available aftermarket piece let me know.
[This message has been edited by RACE (edited 10-05-2010).]