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The STRAY gets a new heart. Down and Dirty...4.9 swap in 4 hours. by Carver1
Started on: 08-09-2010 05:35 AM
Replies: 102
Last post by: Rick 88 on 09-12-2010 01:20 PM
Carver1
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Report this Post08-09-2010 05:35 AM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
Thanks to a few of the El Paso members on the forum, I have secured a new project for my 88 GT, "The Stray" for now until I find a suitable name.

This is a 4.9 that has been in an 88 GT for a few years. The car now has a 3800SC engine, so I took the hand-me-down. (See katatak's thread on the build. Jeff's 88GT)

I drove down with the family to El Paso yesterday, and after getting lost several times, we ended up at Pat's. I finally got to put some faces to names, and names to Usernames. We did alot of talking, some part swapping, and a lot more talking. I ended up back in Albuquerque around 1AM.

This morning I got up and did a little tinkering and by early evening, I just decided to do it.
Here is the GT backing into the garage for the last time on 6 cylinders.

170,000 miles is enough for this one.

Took off a few parts to clean them up

Ready for surgery.


Helpers are wonderful

Almooooost

Getting there!

TADA! Wife is taking all the credit.


It's official.



If I had fuel lines made up already. It would have fired tonight. I'll button up everything tomorrow and wait for my brake calipers to get here.
I'm still looking for a throttle cable, but I think I have everything else handled.
From backing in the car, to cradle bolted up was around 4 to 5 hours. I can't remember exactly when I started. Having the engine already on a cradle and wiring done makes is a tad easier!
This was just as easy as a stock swap. Hopefully have it all finished up by this weekend!

------------------
86 SE ChopTop 4 Speed 3.4 "The Short Bus"

SOLD!

88 GT "The Stray" 4.9 (in progress..)
07 Solstice GXP 2.0L turbo
08 GMC Sierra 3500 Duramax Dually.
05 Tahoe on 20's (Kid hauler)

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Report this Post08-09-2010 06:28 AM Click Here to See the Profile for donnie072003Click Here to visit donnie072003's HomePageSend a Private Message to donnie072003Direct Link to This Post
Sweet get us some video once you fire it up. I kinda like stray for a name! LOL

------------------

Getting closer every day!

https://www.fiero.nl/forum/Forum1/HTML/080998.html

Donnie

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Report this Post08-09-2010 10:16 AM Click Here to See the Profile for SMTHGTSend a Private Message to SMTHGTDirect Link to This Post
Whats the problem..?? Taking your sweet time..?? Looking good.

------------------
Steve
Aka. "SmoothGT"
1987 GT 4.9L~V8 ~4T6OE
SmoothGT~II

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Report this Post08-09-2010 10:20 AM Click Here to See the Profile for Rick 88Send a Private Message to Rick 88Direct Link to This Post
Nice detail job Phil. I am sure you are going to like the "Stray" much better now.

What are you going to do with the 2.8?
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Report this Post08-09-2010 10:51 AM Click Here to See the Profile for FieroseverywhereSend a Private Message to FieroseverywhereDirect Link to This Post


Good show! Its amazing how quickly a 4.9 swap can go. I spent more time doing the brake rebuild then swapping the engine. Having done it before I know I could complete one, with proper prep work, from start to finish in a weekend. Almost boringly easy. Your going to love "the NEW stray".

[This message has been edited by Fieroseverywhere (edited 08-09-2010).]

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Report this Post08-09-2010 11:17 AM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundDirect Link to This Post
Wow! I've spent more time than that cleaning my engine bay before installing my engine....

------------------
My World of Wheels Winners (Click on links below)

3.4L Supercharged 87 GT and Super Duty 4 Indy #163

[This message has been edited by fierosound (edited 08-10-2010).]

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Report this Post08-09-2010 11:42 AM Click Here to See the Profile for exoticseSend a Private Message to exoticseDirect Link to This Post


Going to chop this one ?
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Report this Post08-09-2010 12:11 PM Click Here to See the Profile for pontiackid86Send a Private Message to pontiackid86Direct Link to This Post
Man i wish i lived near you guys so i could get some help when i do my 4.9 in my IMSA... it looks like you guys almost do them while you wait
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Carver1
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Report this Post08-09-2010 05:10 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
I'm not sure of the plans for this one yet. I may keep it, or sell it and start all over again.
The stock motor runs fine, but the tranny is leaking. Still shifts fine. No plans for it yet. Most likey part it out.
I WILL chop another. Next time will be with glass though.
I want to do another notchie, so this one will stay a bubble top for now.
I got the fuel lines made up today. A few more bolts, blood and cussing, I'll be on the road!
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Report this Post08-09-2010 05:46 PM Click Here to See the Profile for RaydarSend a Private Message to RaydarDirect Link to This Post
Nice job!
Looks good too.

 
quote
Originally posted by pontiackid86:

...when i do my 4.9 in my IMSA...


Heresy!
And I have a 4.9 "IMSA".
Well, not really an IMSA, but still...

------------------
Raydar
88 4.9 Formula IMSA Fasback..........................88 3.4 coupe - going...going...

Read Nealz Nuze! Praise the Lowered!

[This message has been edited by Raydar (edited 08-09-2010).]

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Carver1
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Report this Post08-09-2010 06:11 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
PK's will be up for sale in a few days. Maybe I'll finish it up for him....
I'll put this 2.8 with the tired auto in it!
Sound good?

Drag that thing out here PK!
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Report this Post08-09-2010 09:40 PM Click Here to See the Profile for donnie072003Click Here to visit donnie072003's HomePageSend a Private Message to donnie072003Direct Link to This Post
I know who I'm inviting over for help! LOL Way to go Carver. I'll PM you when I'm ready for a swap! Really its not that far of a drive.
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Report this Post08-11-2010 10:59 AM Click Here to See the Profile for AutoMarkSend a Private Message to AutoMarkDirect Link to This Post
Lookin good... any more info / progress???
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Report this Post08-11-2010 11:18 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
It's chugging along now!
I have a few questions that have me stumpt.
The coolant hoses are giving me fits. This 4.9 was in another GT before I got it, so it should be close to the same setup. The hoses left on the engine don't match up to mine. Anybody got a diagram or pics of the coolant setup? I need to cut in a fill point, but I wanna get everything routed first.



Also, on the alternator, the harness doesn't have an eyelet for the alt. feed. The 2.8 had it as part of the harness.

There is also one connector that I cannot find a home for. The red one sticking up in the pic.


The harness inside the cab has a cut wire. I thought it was just pinched during removal or install, but it looks to be cut intentionally. It's the brown one, second from the end. (In the C port)

Once I get these issues and the suspension back on, I should be rolling.

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Report this Post08-12-2010 02:04 AM Click Here to See the Profile for GBglideClick Here to visit GBglide's HomePageSend a Private Message to GBglideDirect Link to This Post
What year is the stray? I have '88 service manual I can scan.
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Report this Post08-12-2010 03:57 AM Click Here to See the Profile for AlibiSend a Private Message to AlibiDirect Link to This Post
Looks like an '88 to me with the round strut tower mounts.
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Report this Post08-12-2010 09:21 AM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
Sorry. 88GT. Engine is a 91 de ville

------------------
86 SE ChopTop 4 Speed 3.4 "The Short Bus"

SOLD!

88 GT "The Stray" 4.9 (in progress..)
07 Solstice GXP 2.0L turbo
08 GMC Sierra 3500 Duramax Dually.
05 Tahoe on 20's (Kid hauler)

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Report this Post08-12-2010 09:55 AM Click Here to See the Profile for katatakSend a Private Message to katatakDirect Link to This Post
Hey Phil,

The red plug by the alt is not used. The smaller coolant hose on top is a heater hose and the vac hose from the TB is for the power brakes. I'm traveling between Boise ID and SLC today but I'll try and get you some pics this afternoon.

Pat

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Carver1
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Report this Post08-12-2010 11:24 AM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
Thanks Pat. I didn't think it was plugged into anything when I removed it, but wasn't positive.

Last night, I got the trans linkage and throttle hooked up. The oil cooler lines are looped until I get a cooler. All the wiring is done except for the alternator feed. Fuel lines are good to go. Getting close!

After I get the correct heater and coolant lines routed out, I should fire it up. I'll try it first with the cut wire on the harness, then splice it back if needed.

BTW, Pat, I scored another one right near my house. I'll let you know what turns out from it.
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Report this Post08-12-2010 09:54 PM Click Here to See the Profile for katatakSend a Private Message to katatakDirect Link to This Post
 
quote
Originally posted by Carver1:

Thanks Pat. I didn't think it was plugged into anything when I removed it, but wasn't positive.

Last night, I got the trans linkage and throttle hooked up. The oil cooler lines are looped until I get a cooler. All the wiring is done except for the alternator feed. Fuel lines are good to go. Getting close!

After I get the correct heater and coolant lines routed out, I should fire it up. I'll try it first with the cut wire on the harness, then splice it back if needed.

BTW, Pat, I scored another one right near my house. I'll let you know what turns out from it.


When it rains Fiero's, it pours! Not sure about the "cut" wire. I'll ask Jeff tomorrow when I get home.

Pat
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Report this Post08-13-2010 01:18 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
Thanks Pat. PM sent.
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Report this Post08-13-2010 01:55 PM Click Here to See the Profile for Rick 88Send a Private Message to Rick 88Direct Link to This Post
 
quote
Originally posted by Carver1:

Thanks Pat. I didn't think it was plugged into anything when I removed it, but wasn't positive.

Last night, I got the trans linkage and throttle hooked up. The oil cooler lines are looped until I get a cooler. All the wiring is done except for the alternator feed. Fuel lines are good to go. Getting close!

After I get the correct heater and coolant lines routed out, I should fire it up. I'll try it first with the cut wire on the harness, then splice it back if needed.

BTW, Pat, I scored another one right near my house. I'll let you know what turns out from it.


See what happens when you get more space........you buy more Fiero's I can't wait to start on my swap. Thanks Phil!

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Report this Post08-14-2010 12:44 AM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
 
quote
Originally posted by Rick 88:


See what happens when you get more space........you buy more Fiero's I can't wait to start on my swap. Thanks Phil!



No problem. Let me know if you need anything.
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Report this Post08-14-2010 12:59 AM Click Here to See the Profile for ALLTRBOSend a Private Message to ALLTRBODirect Link to This Post
Wow, I don't only take longer to clean my engine bay, I take longer to figure out how I'm going to clean my engine bay!
Seriously, I hit very very bad OCD mental blocks because I feel that everything has to be *perfect*. I'd accomplish a lot more if my mind wouldn't go into freeze mode all the time.

As much as I don't feel that a 4.9 is *perfect* (heh), I really like the idea of a quick and dirty, but reliable swap. You're making it look too easy! I look forward to seeing it run!

------------------

'10 Camaro LT/RS, 312hp V6 6-speed
'88 Fiero GT - coming soon! - Project MIDTRBO

The rest of my cars are for sale
There's no replacement for turbo placement

[This message has been edited by ALLTRBO (edited 08-14-2010).]

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Report this Post08-14-2010 01:14 AM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
I always want everything to be perfectly clean and installed looking its best, but then I get antsie, and wanna drive it! After I know it runs and everything is correct, I will most likely tear it all down and clean it up. There are a few leaks and small things I could fix, but the important things are there. Maybe if the car was in better shape, it would be a whole different swap.
This is my only Fiero at the moment, so I gotta get it on the road. I will be picking up another project soon, and hopefully it will get the attention to detail from a nice clean build.
This car will be 100% functional. No trailer queens in my garage. Wear em out, buy another one, rebuild the old one while wearing out the next. It's a continuous cylce.
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Report this Post08-14-2010 07:11 PM Click Here to See the Profile for Rick 88Send a Private Message to Rick 88Direct Link to This Post
 
quote
Originally posted by Carver1:
No problem. Let me know if you need anything.


Pat mentioned something about you having the Fiero parts market cornered. Do yo know if I will have to modify the front 88 engine U mount to clear the block or pan on my car with the 3.4?
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Report this Post08-14-2010 09:10 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
I don't think so, but if you do, I have the whole 2.8 setup from this 88GT that you can use to modify anything you need. It is still on the cradle and I bet it would run right there on the floor if I shot some fuel to it.

THe 3.4 was in an 85, then my old 86. I don't think it ever sat in an 88.....yet!
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Report this Post08-14-2010 10:40 PM Click Here to See the Profile for katatakSend a Private Message to katatakDirect Link to This Post
Just installed a 3.4 in Jan's 88 Fomula - we used his original 2.8 - 88 front mount bracket. It may require some modification for the 88 AC brackets to work with RD's mount bracket. We had to cut Jan's to get everything to fit but it came out great.

Pat

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Report this Post08-15-2010 02:36 AM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
IT


IS


ALIVE!


(Thanks to GT-X)

[This message has been edited by Carver1 (edited 08-15-2010).]

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Report this Post08-15-2010 11:46 AM Click Here to See the Profile for Tstang429Send a Private Message to Tstang429Direct Link to This Post
VIDEO
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Report this Post08-15-2010 01:05 PM Click Here to See the Profile for GT-XSend a Private Message to GT-XDirect Link to This Post
I claim no credit. I was just in the right place at the right time. Glad it's running!

~Tyler
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Report this Post08-15-2010 01:28 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
I have the video on my phone. I just have to transfer it over today. I still have alot of small things to adjust. The stock battery won't fit, so I gotta replace it. I also have to check the injectors. It is blowing the injector fuse when I rev it up quickly. It idles perfect though and on easy revs.
I'll finish burping the coolant and find out why the SES light is on.
Also, the car will not start with the key. I'm putting in a puch button start until I figure out why.
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Report this Post08-15-2010 02:15 PM Click Here to See the Profile for Rick 88Send a Private Message to Rick 88Direct Link to This Post
Congratulations! Now it is just the debugging left to do. Hey, I thought you could only buy "puch" buttons in Mexico.
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Report this Post08-15-2010 02:42 PM Click Here to See the Profile for Rick 88Send a Private Message to Rick 88Direct Link to This Post

Rick 88

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Member since Aug 2001
 
quote
Originally posted by Carver1:

I don't think so, but if you do, I have the whole 2.8 setup from this 88GT that you can use to modify anything you need. It is still on the cradle and I bet it would run right there on the floor if I shot some fuel to it.

THe 3.4 was in an 85, then my old 86. I don't think it ever sat in an 88.....yet!


If everything works out, the 88 will be it's permanent home! "Project Merrari" is gathering steam.....and parts. Now if someone will just finish up their 3.8 SC swap.
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Report this Post08-15-2010 03:13 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
 
quote
Originally posted by Rick 88:

Congratulations! Now it is just the debugging left to do. Hey, I thought you could only buy "puch" buttons in Mexico.


Welll.....since you are only a block away, run over and pick one up for me!
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Report this Post08-15-2010 08:38 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post

Carver1

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Well, got it running great now. I am putting the rear suspension back on. This sucker roars.
I was burping the coolant today and the damn water temp gauge needle fell off. It's always something....

Still have the SES light on, and need to get a smaller battery to be able to drive it.
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Report this Post08-15-2010 08:56 PM Click Here to See the Profile for katatakSend a Private Message to katatakDirect Link to This Post
Did you connect the broken wire? Check all the connectors for the SES. Jeff says no SES light when it was in his car. Could just be a dirty connection. Glad to hear it's running. Double check all those connections and wires.

Pat

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Report this Post08-15-2010 10:44 PM Click Here to See the Profile for Rick 88Send a Private Message to Rick 88Direct Link to This Post
 
quote
Originally posted by Carver1:

Well, got it running great now. I am putting the rear suspension back on. This sucker roars.
I was burping the coolant today and the damn water temp gauge needle fell off. It's always something....

Still have the SES light on, and need to get a smaller battery to be able to drive it.


That motor did sound very good. Time to do the temp gauge fix so it doesn't peg every time you start it. One "puch" button coming up! Hey do you have an 87 on back V6 front (passenger side) motor mount bracket?
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Report this Post08-15-2010 11:41 PM Click Here to See the Profile for Carver1Send a Private Message to Carver1Direct Link to This Post
 
quote
Originally posted by Rick 88:


That motor did sound very good. Time to do the temp gauge fix so it doesn't peg every time you start it. One "puch" button coming up! Hey do you have an 87 on back V6 front (passenger side) motor mount bracket?


I believe I do!
They are all in a bucket from my 86GT I parted out. I'll have to see what kind of shape it is in.

Video is loading shortly.......
Had to roast them brand new rears a little.
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Report this Post08-16-2010 12:11 AM Click Here to See the Profile for KhwSend a Private Message to KhwDirect Link to This Post
I know who to PM if I ever get around to this swap.
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