Thoroughly confused about adding AC to a 3800sc engine (Page 1/4)
dcarrd AUG 07, 06:24 PM
I looked at some of the writeups in the forum and Im still a bit confused about this topic. What I gathered is that the Fiero compressor wont run at full capacity? Better off with the 3800 compressor but will have to get modified lines?

To start:
Its an 85 GT converted to a 5 speed
3800 sc Series 2 conversion(unknown donor, no AC compressor (blank pulley installed)

PO removed the following for his other Fiero:
Condenser
Evaporator
Collector

I have:
84 Fiero with condenser, Evaporator and ac lines(no compressor)
New collector

My questions:
1. Can I use the 84 parts on the 85?
2. What setup works best, FIero compressor or 3800 compressor?
3. If a Fiero compressor is used, which one, 84 or 85+?(I think they are different)?
4. If a 3800 compressor is used, what part or donor info can I use at the parts store?
5. Is anything additional needed to be done to the 3800 or Fiero setup as far as hi/low pressure switches, lines, electric, relays, etc?
6. Which setup works best for this engine conversion?

Thanks in advance...
dcarrd AUG 09, 05:01 AM
bump...anyone?
MstangsBware AUG 09, 06:53 PM

quote
Originally posted by dcarrd:

bump...anyone?



Do u have 84 AC lines in the car now? Eat to use the 3800 compressor with modded AC lines.
dcarrd AUG 10, 12:09 PM
no lines from the 84, just have lines from the 85. I have access to a crimping tool so I can mod them, just need to get the 3800 lines to pair up with the compressor.
dcarrd AUG 16, 08:30 PM
going through the service manual Ive been able to sort out that most everything is still in the car with the exception of the condenser, evap, collector, compressor, hi and low pressure switches, pressure cycling switch and the compressor harness that plugs into the rear compartment relay. Should be able to sort out most of it but Im not very sure how to wire the AC relay with a 3800 compressor, any help would be appreciated.
Dennis LaGrua AUG 17, 12:45 PM

quote
Originally posted by dcarrd:

going through the service manual Ive been able to sort out that most everything is still in the car with the exception of the condenser, evap, collector, compressor, hi and low pressure switches, pressure cycling switch and the compressor harness that plugs into the rear compartment relay. Should be able to sort out most of it but Im not very sure how to wire the AC relay with a 3800 compressor, any help would be appreciated.



The 3800 engine uses a system that is under PCM control. If you've stayed with the GTP wiring; you turn on the +12V A/C request signal and the compressor will start the system running and regulated by Inputs from the refrigerant pressure sensor to the PCM on the high side line. When you put back the accumulator, condenser and the hoses to the compressor do not forget to use the proper size O rings /seals on all fittings. Then you must evacuate the system to 25" hg see that it holds and recharged with about 4-6 Oz of Ester oil and enough R-134A to get 40* or lower air temps at the vents with the fan on high.

dcarrd SEP 04, 06:12 PM
Thanks Dennis, problem is the wiring was deleted so there are no wires coming from the ECM to the AC relay and no wires coming out of the AC relay.
Darth Fiero SEP 04, 06:40 PM

quote
Originally posted by dcarrd:

I looked at some of the writeups in the forum and Im still a bit confused about this topic. What I gathered is that the Fiero compressor wont run at full capacity? Better off with the 3800 compressor but will have to get modified lines?

To start:
Its an 85 GT converted to a 5 speed
3800 sc Series 2 conversion(unknown donor, no AC compressor (blank pulley installed)

PO removed the following for his other Fiero:
Condenser
Evaporator
Collector

I have:
84 Fiero with condenser, Evaporator and ac lines(no compressor)
New collector

My questions:
1. Can I use the 84 parts on the 85?
2. What setup works best, FIero compressor or 3800 compressor?
3. If a Fiero compressor is used, which one, 84 or 85+?(I think they are different)?
4. If a 3800 compressor is used, what part or donor info can I use at the parts store?
5. Is anything additional needed to be done to the 3800 or Fiero setup as far as hi/low pressure switches, lines, electric, relays, etc?
6. Which setup works best for this engine conversion?

Thanks in advance...



1) 84 lines are completely different from 85-up lines since they were run differently in the 84 Fieros than later ones.

2) The stock Fiero A/C compressor has the wrong pulley on it for a 3800's serpentine belt. Also the spacing of the mounting lugs on the Fiero compressor may be incompatible with the 3800 A/C compressor mounting bracket.

3) If you can't use the Fiero compressor due to what I mentioned in #2, then this is a moot point. But if you can get the pulley changed and find a bracket to make the Fiero compressor work, then all you need is whatever set of Fiero A/C lines are required to mate up with the compressor you are using.

4) 96-03 used two different A/C compressors on the FWD 3800s (SC and N/A didn't matter). The compressor from a W-body (Grand Prix, Regal, Monte Carlo, Impala, etc) had both the discharge and suction ports the same size. The compressor from a C/H/G body (Bonneville, Park Ave, etc) had the discharge and suction ports different sizes which means the A/C lines that fit this compressor won't hook up to the W-body compressors. ~04-up 3800 A/C compressors were generally of the new Scroll type which use different A/C lines yet. These compressors are considered to be more efficient than earlier designs and directly mount to the 3800 block without needing additional brackets.

5) If you wish to place the A/C clutch control under 3800 PCM control, you will need to install a 3-wire A/C pressure sensor from a 96-up GM car on the high side line (requires welding on a fitting somewhere between the compressor and Fiero body A/C lines on the smaller of the two lines). This sensor will need to be wired up to the PCM. The PCM will need to be wired up to the A/C compressor clutch relay and the A/C request wire coming from the Fiero HVAC control panel. I have wiring instructions on my website describing how to do all of this. Once all this is wired up, there will be NO NEED for any additional pressure switches in the system so they can all be bypassed.

6) If you are doing an engine conversion and are going to be making A/C lines and don't yet have the compressor you want to use, I would get the ~04-newer scroll type compressor. If you order one for a 2005 Grand Prix with the 3800 Series 3 engine, it should be the scroll type. The scroll type directly mounts to the block without the need for any extra mounting brackets.

-ryan

------------------
OVERKILL IS UNDERRATED

Custom GM OBD1 & OBD2 Tuning | Engine Conversions & more | www.gmtuners.com

[This message has been edited by Darth Fiero (edited 09-04-2014).]

Lou6t4gto SEP 21, 02:53 PM
What I gathered is that the Fiero compressor wont run at full capacity? Better off with the 3800 compressor but will have to get modified lines?
WHY would a Fiero Compressor Not Run at Capacity IN A FIERO ??? I'm using a 86 Fiero Compressor (with a 3800 Pulley and clutch)
dcarrd SEP 21, 04:27 PM
do you happen to have a pic of the modified lines, particularly where the new port is welded in?