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What all I need to build a 200+hp Ironduke by Ironduke25
Started on: 11-01-2002 08:31 PM
Replies: 26
Last post by: Formula88 on 11-12-2002 10:22 AM
Ironduke25
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Report this Post11-01-2002 08:31 PM Click Here to See the Profile for Ironduke25Send a Private Message to Ironduke25Direct Link to This Post
I know I need a good cam and a stroker crank and a few other things. Can anyone help me on where to find some of the parts. I have looked all over and cant find a stroker crank.
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Report this Post11-01-2002 08:33 PM Click Here to See the Profile for JncomuttSend a Private Message to JncomuttDirect Link to This Post
Try the iron duke group on yahoo. It'll tell ya all about the marine crank to use as well as misc. other small block parts. Good Luck.. And oh yea, I wudn't start with the fiero duke block.

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Report this Post11-02-2002 12:45 AM Click Here to See the Profile for MorninglightClick Here to visit Morninglight's HomePageSend a Private Message to MorninglightDirect Link to This Post
AFAIK the duke is not a 200HP engine.. Try a Quad 4 swap if you want some HP and keep the good MPG.

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Report this Post11-02-2002 01:38 AM Click Here to See the Profile for GTDudeDirect Link to This Post
TWO dukes welded together with some other mods to give each 100 HP each. This is by far the easiest and cheapest way to get 200 HP from a duke.......LOL!

Phil

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Report this Post11-02-2002 02:02 AM Click Here to See the Profile for gargoyleSend a Private Message to gargoyleDirect Link to This Post
 
quote
Originally posted by Morninglight:
Try a Quad 4 swap if you want some HP and keep the good MPG.

I'll never understand the concept or concern for MPG if you are building a hyperformance engine. If one is worried that much about MPG then keep it stock or build it for that.

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Report this Post11-02-2002 05:08 AM Click Here to See the Profile for GTDudeDirect Link to This Post
AMEN.........AMEN.........AMEN!!!!!!!!!!!!

Phil

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86fieroEarl
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Report this Post11-02-2002 06:35 AM Click Here to See the Profile for 86fieroEarlSend a Private Message to 86fieroEarlDirect Link to This Post
Iron duke = half of a 350
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Report this Post11-02-2002 08:08 AM Click Here to See the Profile for GTDudeDirect Link to This Post
Nope....iron duke equals one half of a 301 Pontiac engine. Even the pistons are the same. Also a weak low end engine.

Phil

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Morninglight
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Report this Post11-02-2002 09:00 AM Click Here to See the Profile for MorninglightClick Here to visit Morninglight's HomePageSend a Private Message to MorninglightDirect Link to This Post
 
quote
Originally posted by gargoyle:
I'll never understand the concept or concern for MPG if you are building a hyperformance engine. If one is worried that much about MPG then keep it stock or build it for that.

If you optimize an engine the right way it will produce more HP and still have good MPG.

My last car was a Golf GTI 16v with ~155HP (stock=129hp) and it still ran about the same MPG as when it was stock under the same circumstances ofcourse The art of tuning

Turbocharging an engine can even lead to better better MPG with more HP.. go figure


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[This message has been edited by Morninglight (edited 11-02-2002).]

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Report this Post11-02-2002 10:35 AM Click Here to See the Profile for LoKey88Send a Private Message to LoKey88Direct Link to This Post
hmmm, how to make a 200hp duke? Well first you start by taking it out of your car...then tie a long string to it.....and use it to anchor your boat.....then install a 3800 or a 4.9......


Naw just givin ya a hard time, this is actually a project i wanna try out someday, carbureted with 4 individual carbs, headers, high compression pistons, ect ect ect.

Someone mentioned a duke forum? whats the URL?

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Report this Post11-02-2002 11:18 AM Click Here to See the Profile for DRAClick Here to visit DRA's HomePageSend a Private Message to DRADirect Link to This Post
Thought this might help.

10045437-Aluminum cylinder head This 2.5 special aluminum cylinder head is a race winning design for the four cylinder Pontiac Aluminum "Super Duty" that's proven itself in IMSA road racing and Competition Eliminator series. This rugged, lightweight head gives you Pontiac and NASCAR quality with plenty of extra metal, and proven performance with totally redesigned, super free-flowing ports. Oversize ductile iron seats and phosphorus bronze guides are standard. Intake volume is 178cc. This head accepts standard four-cylinder intake port centerline manifolds.:
347056-Four Cylnder Performance Head:
This cast-iron performance head is designed to be used on 151ci or 153ci 4 cylinder engines.:
10031322-Cast-Iron head W/O EGR:
10031323-Cast-Iron head with EGR:

10093306-Cast Iron Super Duty Block Pontiac Motorsports' four cylinderSuper Duty block is cast specially formulated grey iron with a tensile strength of over 47,000 psi. This premium material strengthens the casting and improves ring seal. The Super Duty block has rough-bored 3.750" diameter cylinders; the walls are siamesed to optimize coolant flow around the bores. The cylinder barrels are lengthened to accomodate long-stroke crankshafts. The two-bolt main bearing caps are installed with 1/2-13NC Grade eight bolts; the reinforced head bolt bosses are also tapped for 1/2" fasteners. This block has provisions for left or right-hand starter motors.:
TECHNICAL NOTE: This block uses five needle roller camshaft bearings. Bearings and camshafts are availible from aftermarket manufacturers.:

By 1984 Pontiac had an interesting project assignment for us: The Pontiac Fiero for IMSA GTU competition. We developed the Super-Duty 4-cylinder engine which proved extremely potent in many forms of racing.

In 1985- 1986, Bob Earl and Terry Visger drove our Pontiac Fiero’s in the IMSA GTU events. In 27 races Bob earned 16 pole positions (nine records), scored ten victories ( led 23 races), and set ten fastest race laps, (6 records). Terry continued that trend.

All in all, 15 Huffaker Fiero racecars were produced. These racecars and engines are still winning championships in Puerto Rico. Please see: www.jorgediaz.com

In 1987 we added an IMSA GT-Lights car to our stable. We purchase a Spice chassis to utilize our Pontiac Super-Duty development program. More records and more wins culminating with combination GTU and GT-Lights entries at the 1989 Sebring 12 hr. endurance race where we won with both classes, a record for a single team that still stands. The Huffaker racing team won the pit-stop competition every year we entered, beating out all of the factory teams as well. Drivers: Dan Marvin & Terry Visger set the records. Others that shared driving chores from time to time were: Domimic Dobson, Bob Lesnett, Bruce Qvale, Dave Rocha, Parker Johnstone among others.

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Ironduke25
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Report this Post11-02-2002 12:05 PM Click Here to See the Profile for Ironduke25Send a Private Message to Ironduke25Direct Link to This Post
Thanks for the info I have a Super Duty block with Lunati/Oliver Billet rods I have the I am tring to get the Super Duty head 10045437 and Super Duty Intake manifold 10038470 for a 4bbl carb from the same guy that I got the block from. The head has 2.02 Intake and 1.625 Exhust valves in it.
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Report this Post11-02-2002 12:19 PM Click Here to See the Profile for GTFiero1Send a Private Message to GTFiero1Direct Link to This Post
half of a 301? wouldnt it be half of a 305? half of a 301 wouldnt be 2.5L half of a 305 would, i could be wrong but i always heard it was half of a 305

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Report this Post11-02-2002 12:45 PM Click Here to See the Profile for GTDudeDirect Link to This Post
What is 1/2 of 301 cu in? Actually it's 150.5 or a 151 which is what the duke is. Pistons fit, rods fit, one of the cyl heads fits I think on some models. I used to be a Pontiac dealer.

Phil

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Report this Post11-02-2002 05:43 PM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
 
quote
Originally posted by DRA:
Thought this might help.

10045437-Aluminum cylinder head
347056-Four Cylnder Performance Head:
10031322-Cast-Iron head W/O EGR:
10031323-Cast-Iron head with EGR:

10093306-Cast Iron Super Duty Block

Great info, but how many of these parts are still available?

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Standard
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Report this Post11-02-2002 06:52 PM Click Here to See the Profile for StandardClick Here to visit Standard's HomePageSend a Private Message to StandardDirect Link to This Post
200 HP iron duke? Luck, and a few extra blocks laying around when the original grenades itself

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Report this Post11-11-2002 11:11 PM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundDirect Link to This Post
Steel crank, rods and supercharger here at www.mantapart.com
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Report this Post11-11-2002 11:42 PM Click Here to See the Profile for BV MotorSportsSend a Private Message to BV MotorSportsDirect Link to This Post
Amazing just how many people feel they have to rag on the Duke. Did you all hear the phrase "if you dont have anything nice to say..."


Steven

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Report this Post11-12-2002 12:05 AM Click Here to See the Profile for Formula88Send a Private Message to Formula88Direct Link to This Post
 
quote
Originally posted by GTFiero1:

half of a 301? wouldnt it be half of a 305? half of a 301 wouldnt be 2.5L half of a 305 would, i could be wrong but i always heard it was half of a 305

Well, not to argue numbers, but the 305 is a Chevy engine. The 301 and Iron Duke are Pontiac engines. The 2.5L Iron Duke is half of the 301 (5.0L) Pontiac engine.

It has nothing to do with any Chevy engine.

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AkursedX
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Report this Post11-12-2002 12:14 AM Click Here to See the Profile for AkursedXSend a Private Message to AkursedXDirect Link to This Post
 
quote
Originally posted by Ironduke25:

Thanks for the info I have a Super Duty block with Lunati/Oliver Billet rods I have the I am tring to get the Super Duty head 10045437 and Super Duty Intake manifold 10038470 for a 4bbl carb from the same guy that I got the block from. The head has 2.02 Intake and 1.625 Exhust valves in it.

Why are you asking us how to get 200hp from a duke?? You are already on your way to well over 200hp if you can snag up that head and intake!

After that, all you need is some good carb tuning, a nice big open exhaust and you're good to go!


Edit: Oh I see you still need a crank. Best bet is probably the Mercruiser crank, unless you can find a superduty one. And you should probably look into what the SD4 cam specs were and get one custom ground to those specs.

What are you running for pistons? Once again, I would suggest going with some custom made forged one's. You could probably get some custom made to run in excess of 10:1 compression.

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[This message has been edited by AkursedX (edited 11-12-2002).]

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Formula88
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Report this Post11-12-2002 02:16 AM Click Here to See the Profile for Formula88Send a Private Message to Formula88Direct Link to This Post
FYI, a Super Duty Iron Duke cost about $15,000 to build back in the '80's. Good luck finding the correct parts now. Yes, it can be done, and for some that's reason enough. To me, it's much too much work and money for the return on investment you get.

But that's what makes hot rodding so much fun! All the original ideas!

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Ironduke25
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Report this Post11-12-2002 05:58 AM Click Here to See the Profile for Ironduke25Send a Private Message to Ironduke25Direct Link to This Post
Thanks I found the 3.0 storker crank and you can get super duty parts from gm. I guess I will be getting the head and intake from gm. I will let you know how it goes.
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Ironduke25
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Report this Post11-12-2002 06:03 AM Click Here to See the Profile for Ironduke25Send a Private Message to Ironduke25Direct Link to This Post

Ironduke25

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Yes I am going to find some custom pistons to and try to get some good comp out of it
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Report this Post11-12-2002 06:04 AM Click Here to See the Profile for IDoMy0wn RacingSend a Private Message to IDoMy0wn RacingDirect Link to This Post
It would be much cheaper to do a swap, or there is always a 100 shot of NOS, summit racing $500.00ish. LOL

Ed

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Report this Post11-12-2002 09:47 AM Click Here to See the Profile for fieroman_5000Send a Private Message to fieroman_5000Direct Link to This Post

Car Driver: Jorge Diaz JR
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Engine: 3.0 Liter inline 4
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Weight: 2100 pounds by regulations, 2200 pounds here in Puerto Rico.

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Report this Post11-12-2002 09:56 AM Click Here to See the Profile for Dennis LaGruaSend a Private Message to Dennis LaGruaDirect Link to This Post
I believe that 200 Hp from the Duke Engine will be hard to achieve. Anything can be done if you spend enough money but one needs to consider the cost per HP value. IMO a 200 HP swap would be less expensive than trying to build a 200HP Duke
For the best bang for the buck I would just hang on a Turbo with 5-6 psi boost and start tuning. This would give the Duke near 2.8L V6 performance. According to the Pfaff dyno tests done in 1985 the turbo Duke engine provided about 135 horepower. That's sure to provide more driving excitement.

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Report this Post11-12-2002 10:22 AM Click Here to See the Profile for Formula88Send a Private Message to Formula88Direct Link to This Post
A 200HP Iron Duke is definately not the economical way to go, but if you use Super Duty parts, it's achievable. You'll need the Super Duty block, heads, crank, pretty much everything. The stock 2.5L parts just won't hold up to that power level, but the Super Duty parts will.
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