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ZZ4 TPI Swap right here, right now by Archie
Started on: 06-13-2003 10:47 PM
Replies: 130
Last post by: $Rich$ on 11-05-2003 11:18 PM
KissMySSFiero
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Report this Post06-17-2003 11:21 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroDirect Link to This Post
 
quote
Originally posted by Tina:

It's the guy from the AARP table.
.....yadda....yadda...yadda....Dells.....yaddda........
http://63.166.33.164/chad/taxman.gif
Tina

[This message has been edited by Tina (edited 06-16-2003).]


hmmm? AARP-Dells. Does that mean Alcoholics Anonymous Rebellion Party?

Tina, sorry for cuttin up your post, just tryin to keep it small

Swap looks good, I wish I could get mine done that fast.
------------------
SSFiero@Aol.com Support Mental Health, or I'll Kill Ya!!
Yellow Formula Signature

  • 88 Yellow FORMULA-undergoing ZZ3 350 with Accel 1000CFM Street Ram TPI and Gen VI DFI=345HP/390TQ
  • chevy S10 Parts Fetcher-getting a new engine to haul my fieros(and others)
  • 87SE V6 auto-L4 to V6 done, Daily Driver
  • My Shower Cam

[This message has been edited by KissMySSFiero (edited 06-17-2003).]

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MinnGreenGT
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Report this Post06-18-2003 11:31 AM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
Page 2? Say it ain't so *bump* (just lookin' for the day's progress)
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$Rich$
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Report this Post06-18-2003 12:38 PM Click Here to See the Profile for $Rich$Send a Private Message to $Rich$Direct Link to This Post
im still wating to find out what part of Iowa the owner is from????

------------------
Rich
* '86 se: , 2" drop, coil overs, KYB's., ported manifolds
* '86se: ,350 bored .030 over,World Products s/r Torquers - ported, Manley valves, edelbrock 750cfm, carb sanderson cc90's,4:10,Spec stage 3copper puck clutch , adj.Koni's, Eibach's,polly. and lots more!!
*'92 BMW 325i : borla exhaust, ST brace, cold air intake

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Archie
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Report this Post06-18-2003 11:02 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post
I'm sorry, I felt rotten by the time I got home from the shop last night and I feel just as bad tonite.

I gotta rest, I'll get this caught up tomorrow morning.

Thanks

Archie

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Report this Post06-19-2003 12:42 AM Click Here to See the Profile for litespdSend a Private Message to litespdDirect Link to This Post
 
quote
Originally posted by $Rich$:
im still wating to find out what part of Iowa the owner is from????

I'd say Eastern Iowa, Rich. If I read the plate right, it looks like Linn County, which I believe is around Cedar Rapids????

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edhering
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Report this Post06-19-2003 01:01 AM Click Here to See the Profile for edheringClick Here to visit edhering's HomePageSend a Private Message to edheringDirect Link to This Post
 
quote
Originally posted by litespd:

I'd say Eastern Iowa, Rich. If I read the plate right, it looks like Linn County, which I believe is around Cedar Rapids????

GTFO of here! you mean someone from MY neck of the woods owns this car????

Ed

EDIT:
PS SMOKE!!! it IS a Linn County plate!!!

[This message has been edited by edhering (edited 06-19-2003).]

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$Rich$
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Report this Post06-19-2003 02:49 AM Click Here to See the Profile for $Rich$Send a Private Message to $Rich$Direct Link to This Post
the reason i ask, is a rumor arround town to somthing of the matter of that there is a yellow 85GT that is seen here in Sioux Falls every once in a while that was suposidly going to Archies in a few weeks for a zz4 swap,
and then TADA!!!! a few weeks later this shows up, id just like to know where he is from, and possibly where he works, im sure since the owner is paying archie $1,000's of $$ im sure they have BS'd a little and possibly he know where he works and is from id like to find out what i can and possibly meet up with the owner if/when he's in the Sioux Falls Area

if im not mistaken , it looks like it might say "Lions" on the bottom middle of the plate, which stands for the County and that would be the Rock-Rapids Area i think?
and thats right inside the Ia. border from SD, and only a 15-20 min. drive from Sioux Falls
------------------
Rich
* '86 se: , 2" drop, coil overs, KYB's., ported manifolds
* '86se: ,350 bored .030 over,World Products s/r Torquers - ported, Manley valves, edelbrock 750cfm, carb sanderson cc90's,4:10,Spec stage 3copper puck clutch , adj.Koni's, Eibach's,polly. and lots more!!
*'92 BMW 325i : borla exhaust, ST brace, cold air intake

[This message has been edited by $Rich$ (edited 06-19-2003).]

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Manic Mechanic
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Report this Post06-19-2003 04:17 AM Click Here to See the Profile for Manic MechanicSend a Private Message to Manic MechanicDirect Link to This Post
To me that looks like Linn on the bottom of the plate. Which would be about 20 minutes away from here. It would definatly be cool having a beast like that running around here.
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Report this Post06-20-2003 03:03 AM Click Here to See the Profile for GT-XSend a Private Message to GT-XDirect Link to This Post
found this at the bottom of page 3? wahts up archie????

Tyler

------------------
85 LT4 GT
Custom Everything
in progress

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Archie
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Report this Post06-20-2003 05:20 AM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post
 
quote
Originally posted by GT-X:

found this at the bottom of page 3? wahts up archie????

Tyler

I'm very sorry..... I've been taking pictures of the progress but haven't posted them yet.

I've been having extreme joint pain in my wrists, fingers & sholders for several days now. Setting here & typing, or even sleeping (like right now) has been very difficult.

archie

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Report this Post06-20-2003 08:20 AM Click Here to See the Profile for HartzSend a Private Message to HartzDirect Link to This Post
Geez Arch - sorry to hear that. Rest up and get yourself well, will ya? Don't worry about us chuckleheads.

Hartz

------------------
'84 SC 5.7L V8
'85 SE 3.1L V6 Turbo - FOR SALE
Hartz's Toys

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Report this Post06-20-2003 08:41 AM Click Here to See the Profile for Paul PrinceSend a Private Message to Paul PrinceDirect Link to This Post
Joint pain, tell me about it. I have an arthritic condition called the Gout. Go see an orthopedic surgeon, he'll fix you up.

You know Archie, you have the best job in the world. Putting V8's in Fiero snd getting paid for it .....Paul

Hope you get well quick.

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Report this Post06-20-2003 08:50 AM Click Here to See the Profile for breakneck88Send a Private Message to breakneck88Direct Link to This Post
I am no friend to the orthopedic surgeon! The bend you and chop you and make you were some insanely painfull "Hellraiser" type splint that separates joints!!! And you cant even wrench with these things!!!!! ASPRIN AND BEER WORKED BETTER!
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Report this Post06-20-2003 10:00 AM Click Here to See the Profile for SilverPhoenixSend a Private Message to SilverPhoenixDirect Link to This Post
Can Any1 post up the link to the thread with the TPI ZZ4 build up? i'm trying to learn how to build a SBC FI to go with your v8swap kit arch hehe

[This message has been edited by SilverPhoenix (edited 06-20-2003).]

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MinnGreenGT
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Report this Post06-20-2003 10:37 AM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
 
quote
Originally posted by SilverPhoenix:

Can Any1 post up the link to the thread with the TPI ZZ4 build up? i'm trying to learn how to build a SBC FI to go with your v8swap kit arch hehe

No problem! https://www.fiero.nl/forum/Archives/Archive-000001/HTML/20020208-2-014783.html

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Report this Post06-20-2003 05:37 PM Click Here to See the Profile for SilverPhoenixSend a Private Message to SilverPhoenixDirect Link to This Post
 
quote
Originally posted by MinnGreenGT:

No problem! https://www.fiero.nl/forum/Archives/Archive-000001/HTML/20020208-2-014783.html


Awesome thnx, now can any1 answer just 1 more question, is there a way to save threads? or keep them bookmarked? or do you just have to copy the URL down or search for it each time?

Oh yes where did you aquire that ZZ4 crate ? I know I ask alot of questions but I need to learn alot

[This message has been edited by SilverPhoenix (edited 06-20-2003).]

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$Rich$
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Report this Post06-20-2003 05:46 PM Click Here to See the Profile for $Rich$Send a Private Message to $Rich$Direct Link to This Post
right click, add to favorites
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MinnGreenGT
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Report this Post06-20-2003 06:13 PM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
 
quote
Originally posted by SilverPhoenix:

Oh yes where did you aquire that ZZ4 crate ? I know I ask alot of questions but I need to learn alot

You can get ZZ4 Crate engines from Pace Performance (they're the GM crate-engine retail sales group): http://www.paceparts.com/product.asp?0=239&1=241&3=1212

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Archie
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Report this Post06-20-2003 07:48 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post
Thanks for the thoughts guys.

rheumatoid arthritis, that's all I know right now. Going to see a specialist Monday.

Got so good meds. right now and I should be able to type tonite

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Report this Post06-21-2003 08:36 AM Click Here to See the Profile for tesmith66Send a Private Message to tesmith66Direct Link to This Post
Bump for Archie. Hope you're feeling better.
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Archie
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Report this Post06-21-2003 09:43 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post
Tuesday..... remove a few things from the engine compartment that are not needed and get it ready for the 11st. trial fitting of the new engine/trans assy.

Here it is, the trial fit is to mock things up and make sure all your ideas are going to fit properly. On this swap we are using an aftermarket TPI system called the "Big Mouth" we need to mock it up to make sure it'll fit the same as a normal TPI system. Also check for clearance all around the engine. Check for right side hinge box clearance to the forward valve cover. Make sure alternator has enough "swing to tighten the belt before the alternator contacts the forward crossmember.

After the trial fit and making any adjustments it's time to remove the engine/trans from cradle & do welding, cleaning & painting of the cradle.

more to come.......

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Archie
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Report this Post06-21-2003 09:49 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post

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Report this Post06-21-2003 10:01 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post

Archie

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Member since Dec 1999
Wednesday

After painting the engine cradle it's time to final assemble the engine onto the cradle. We can walk around this assembly and install componets like the chrome valve covers etc.

Then we have to clean and paint the engine compartment. Make it look good now so the engine will have a nice home.

Archie


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Report this Post06-21-2003 10:14 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post

Archie

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Thursday

Final install the engine back into the car.

Reinstall the suspension and start putting everything else back together.

Hook up shift cables after installing the 5 speed shifter and cables. Remount slave cylinder. Start putting the intake system together.

We spend the rest of the day Thursday and most of Friday. Installing the wire harness, cooling system, GN fuel pump, customer supplied braided brake lines, bled brakes, bled clutch, install wheels, .......

[This message has been edited by Archie (edited 06-21-2003).]

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Archie
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Report this Post06-21-2003 10:48 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post

Archie

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Member since Dec 1999
Cut fit and install our new fiberglass battery tray.

And install the 4 core radiator, it's a direct replacenment for the stock Fiero radiator and uses all the original maounting hardware & hoses.

Set it on the floor to move it over to the lift so we can install the exhaust system and get it ready to fire up.

We should be booting it up on Monday.

Thanks for giving me the time to get to where I can put all this up to this thread.

Archie

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MinnGreenGT
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Report this Post06-23-2003 11:39 AM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
Looking great Archie- Can't wait to see it finished and driving! Did you run into any clearance issues with the "Big Mouth" TPI?

Hope you're feeling better soon.

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Report this Post06-23-2003 12:00 PM Click Here to See the Profile for KRMFieroSend a Private Message to KRMFieroDirect Link to This Post
Why cant I win the lottery so I can afford something like this.... someday....
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KissMySSFiero
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Report this Post06-23-2003 05:35 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroDirect Link to This Post
who makes the "Big Mouth" intake?
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Mach10
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Report this Post06-23-2003 05:56 PM Click Here to See the Profile for Mach10Send a Private Message to Mach10Direct Link to This Post
Is it just me, or does the intake look MUCH smaller now?

Must be the angle?

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Report this Post06-23-2003 06:09 PM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
 
quote
Originally posted by KissMySSFiero:

who makes the "Big Mouth" intake?


http://www.tpis.com/ (TPI Tuner shop about 20 minutes from my house... talked to them on Saturday at the Back to the 50s show in St.Paul )

 
quote
Originally posted by Mach10:

Is it just me, or does the intake look MUCH smaller now?

Must be the angle?

The "Test Fit" pics show the intake plenum itself... the "installation" pics show the intake manifold and fuel rails, but not the intake plenum. Did that help?

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Mach10
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Report this Post06-23-2003 06:22 PM Click Here to See the Profile for Mach10Send a Private Message to Mach10Direct Link to This Post
AAaaahh... So it has an upper and lower... Gotcha!
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Report this Post06-23-2003 06:44 PM Click Here to See the Profile for California KidSend a Private Message to California KidDirect Link to This Post
Your kit is different than mine, but you may have to modify the hinge and Lid beam to get clearance. Use some real good expoxy, my conversion is 10 years old, but you can see the stress cracks where the modifications were made (getting it all redone the end of the month).
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Report this Post06-23-2003 06:59 PM Click Here to See the Profile for blakeinspaceSend a Private Message to blakeinspaceDirect Link to This Post
 
quote
Originally posted by Archie:

Tuesday..... remove a few things from the engine compartment that are not needed and get it ready for the 11st. trial fitting of the new engine/trans assy.


I always look for 'Easter Eggs' in your pictures, and I can't come up with any this time around.

But I was wondering how much clearance you have between your cradle and this radius arm?

I hope you smile about that and that your doctor perscribed something good... I have osteo, and sometimes it takes trying out 2 or 3 different types of meds before you will find one that will work best with your body chemistry. Good luck.

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Report this Post06-23-2003 08:35 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post
 
quote
Originally posted by California Kid:

Your kit is different than mine, but you may have to modify the hinge and Lid beam to get clearance. Use some real good expoxy, my conversion is 10 years old, but you can see the stress cracks where the modifications were made (getting it all redone the end of the month).

Yes Kid, that mod. has to be done on all TPIs. I've been making a similar mod on every TPI I've done.

Thanks

Archie

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Report this Post06-23-2003 08:59 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post

Archie

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Member since Dec 1999
 
quote
Originally posted by MinnGreenGT:

Looking great Archie- Can't wait to see it finished and driving! Did you run into any clearance issues with the "Big Mouth" TPI?

Hope you're feeling better soon.

Well now that you ask. Sometimes (almost all the time) I HATE using aftermarket parts like this manifold. I'm sure it will be ok when I'm done but I've run into several glitches that have caused me the loss of about 8 hours and a few $$ to work around.

Things you don't think of when you buy something like this. For example:

1) We were planning to use HEI ignition on this car but find we can't. You see the top of the lower intake manifold is about 1/4" too high and the bottom of the distributor housing hits it before the distributor is fully seated. Had to switch to the non HEI type distributor & lost much time trying to find one.

2) Stupid bolts....... the bolts that fasten the tubes to the upper and lower intakes and the T.B. to the intake all all metric just like the regular GM TPI is. HOWEVER, every one of them has to be a different length than the original GM bolts are. Off to the Fasterner supplier several miles away. Most don't carry a wide variety of metric fasteners, so I had to special order mine. Two days later they come in (we were "working around" this while we waited) guess what the hex head custom length metric bolts won't fit. Like the heads hit the larger tubes as you screw them in. Back to the bolt place to special order the same lengths only in Socket Head Cap Screws this time. = loose another day.

Some people say I charge too much, but they aren't there, this kind of stuff is what I deal with everyday & it gets to be old after a while.

Archie

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Will
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Report this Post06-23-2003 09:50 PM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
 
quote
Originally posted by Archie:
this kind of stuff is what I deal with everyday & it gets to be old after a while.

Archie

I feel your pain (or frustration at least). I try to plan every !@#$%^& thing I can think of every time I do a project, but I still end up missing stupid little parts that are hard to find on short notice.

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Report this Post06-23-2003 09:51 PM Click Here to See the Profile for California KidSend a Private Message to California KidDirect Link to This Post
LOL about the 'Stupid Bolts', boy do I know what you are talking about there! I was going to replace mine because they are now tending to show a little rust, black coating depleted, damn hard to find a complete set.

I think the GM guy who designed that intake system drank way too much regular coffee. It works great, but they could have made it less complicated on the hardware side.

What size throttle body are you putting on the monster???

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Report this Post06-23-2003 10:23 PM Click Here to See the Profile for ArchieClick Here to visit Archie's HomePageSend a Private Message to ArchieDirect Link to This Post
 
quote
Originally posted by California Kid:

What size throttle body are you putting on the monster???

1000 CFM ..... I hope it's not too big.

Archie

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Report this Post06-23-2003 11:56 PM Click Here to See the Profile for California KidSend a Private Message to California KidDirect Link to This Post
 
quote
Originally posted by Archie:

1000 CFM ..... I hope it's not too big.

Archie

Pretty Risky!!!

The cam in that engine is rated:
Intake: .474 Exhaust: .510

I'm running a ZZ9 Cam rated:
Intake: .483 Exhaust: .520 with 1.6:1 rocker making it:
Intake: .515 Exhaust: .555

I haven't stepped up to the 58mm throttle body (a step below at 52mm) for the same reasons your worried about. I think mine will handle it, but that's an expensive throttle body to make a decision on. You'll have to provide some feedback when you get it running.

[This message has been edited by California Kid (edited 06-24-2003).]

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Report this Post06-24-2003 12:20 AM Click Here to See the Profile for Parde_GTSend a Private Message to Parde_GTDirect Link to This Post
Archie, I'm looking at doing a zz4 build sometime soon (8-15mos.)and have a few ?'s if you would.

I take it you are using the zz4 stock cam - if so then I assume it produces enough vacuum to run with the tpi? A fellow worker thought the zz4 stock cam would not. Also, how much purposed gain in hp/tq does the tpi add?

Are you using all hard mounts for the assembly - from the pictures it looks like at least two are. What is the hinged mount's function?

How do you guys go about painting the engine bay? Do you remove everything and then paint? I ask as it looks very nice and only the walls are painted - nothing is painted that shouldn't be.

Finally, could you include some exhaust pics on how you did this particular build?

Thanks and Awesome work!

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