Yeah, it's been a while since all this went down. The throttle body has been upgraded to a 58mm BBK and the change was dramatic. ECM analysis showed that the air/fuel ratio is now dead-on under acceleration, but it still remains off at cruise.
I have taken the car apart in a heated garage for the winter to do some work on it. Currently I'm treating the leather seats to soften them from the last 5 years of aging, having the aluminum valve covers polished, overhauling & cleaning the rear brake calipers, upgrading all rubber brake hoses to stainless steel, upgrading the brake master cylinder, replacing all a/c o-ring seals, and dyeing the trunk carpet. Most of that work is almost done - and just in time for winter. Next is to figure out a cold-air intake setup for it, as the intake air temps are usually in the 140degF range.
I get about 22mpg on the highway, and about 15mpg around town. Videos, photos, stories and specs are available at
http://www.crazydave.org/zz430-gt
To the new crop of forum members, welcome. Perhaps one of our more senior members would like to compile a list of recommended historical threads to read for those who are just joining us.
Dave