I am very happy with the jackshaft I installed in my Fiero 2 years ago so I thought I would offer the information to the forum.
There were many benefits I found by going this way: - Zero torque steer from the equal lenght axles. - The jackshaft does not move up and down or rotate so it was easier to work with when designing a custom exhaust system in a confined space. - Bolts directly to any 2.8 / 3.1 / 3.4 / 3.4 DOHC / 3100 and 3400 V6's. - Can be added to any Muncie-Getrag 282 transmission (93/94's require 3 drilled and tapped holes)
This is my first entry to the Pennock's Fiero Forum so hope it works. Rock On!!!
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02:35 PM
PFF
System Bot
KissMySSFiero Member
Posts: 5544 From: Tarpon Springs, FL USA Registered: Nov 2000
Nice, Ive been thinking about doing this myself for my V8 car. What year car did the shaft come from in your case? Are they all the same length. Did you just use a fiero drivers side axle?
welcome to the forum. Tell us more about yourself and car.
I put a 3400 OHV engine and 5 speed Muncie-Getrag 282 Transmission into a high mileage 88 GT I found on the coast in a towing yard. I bought the car for $1,200 and intended to use it as a parts car for my 88 Formula but you know how that goes.
My wife and I drove the car across the northern states last year to the 20th Anniversary in Michigan. We won a second place prize and trophy for work in progress (Lost first by one point because of poor exterior). We had a great time.
Yes, the jackshaft comes out the 88 thru 90 Pontiac Grand Prix and Oldsmobile Cutlass Supreme. I would guess that one out of every ten cars built had a manual transmission (Especially the Pontiac Side) so they are available. The ones that come out of early Berettas and other similar platforms look the same but are about 2 inches to short.
The engine and tranny are in there stock positions.
I will get back to you with more pictures and specs on the axles.
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12:56 PM
moto838 Member
Posts: 139 From: Edgewater Co. Jeferson Registered: Mar 2004
Funny how that goes with the parts cars. Iv'e ot an 87gt that I brought back from the dead to use as a daily driver when I had to start comuting to work last year, with gas prices what they are it's proving to be a very good decision. I like the jackshaft idea. Welcome to the forum, beware this place is highly ADDICTIVE!!! Joe
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06:08 PM
May 15th, 2004
Tigger II Member
Posts: 34 From: Salmon Arm B.C. Registered: May 2004
The inboard CV-Joint for the stock Fiero axles are a tripod design. This design would not clear the stock front engine mount bracket. I found that axles from 93/94 Sunbirds and Cavilers worked well. They use what appears to be a double-offset modified Rzeppa inboard CV-Joint instead. It is more compact but offers the same travel. They haven't given me a problem in the two year span they have been in the car. Thanks for your interest.
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09:49 PM
May 16th, 2004
HarryG Member
Posts: 587 From: Central Ohio, USA Registered: Sep 99
I planned to design something similar for my V8 conversion, buddy you just got a "+" for saving me a loooooooooooooooooooooooooooooooooooooooooooooooooooooooooot of trouble. Welcome to the forum hope to hear more of what you did to your car since I too am working on the final details of a 3.4 like you have.
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12:53 AM
PFF
System Bot
Tigger II Member
Posts: 34 From: Salmon Arm B.C. Registered: May 2004
So you ended up using 2 driver's side axles from the Cavalier? Manual trans version?
No, the LH and RH axles are different. The driver's side has an external inboard spline and the passenger side has an internal inboard spline that slides over the jackshaft. Yes, 93/94 Sunbird and Cavalier with V6/manual transmission.
Here is a picture of a 94 Sunbird jackshaft up against a 89 Grand Prix Jackshaft. Note the difference in length.
Hope this is helpful.
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10:44 AM
qwikgta Member
Posts: 4669 From: Virginia Beach, VA Registered: Jan 2001
OK, so the drivers side stays stock, cause it is not changeing, but which axle do you use for the the pass side. Im missing something in the thread, too many diff answers. Please list the parts needed again.... sorry im just slow
rob
------------------
88 TTop coupe (CJB #95), 96 3.4DOHC/5 speed in progress
Light travels faster than sound. This is why some people appear bright until you hear them speak
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09:11 PM
soloyosh Member
Posts: 192 From: Queen Creek, AZ Registered: Jun 2003
In the picture showing all the axles (Fiero & a.... new ones), The top one is Fiero D/S, next one down is......a new one, 3rd from top is Fiero P/S, bottom is ...... a new one with the shaft removed from the housing showing it's length compared to the Fiero P/S axle. Now to divine which is which 1) Jack-shaft from '88-'90 Pont. GP or Olds. CS 2) Drivers side axle from 93/94 Sunbird or Caviler 3) Passengers side axle from 93/94 Sunbird or Caviler
Is this correct Tigger II ?
Norm
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10:46 PM
May 17th, 2004
HarryG Member
Posts: 587 From: Central Ohio, USA Registered: Sep 99
Another name for the jackshaft is "intermediate axle". It was used in some GM FWD manual trans applications (I think to reduce torque-steer). Look at the pic showing 4 axles: the lower one has the intermediate axle on the right side with the outer housing removed. One end of the housing bolts to the trans and the other end has a bearing in it and is supported by a bracket which bolts to the engine. So you effectively end up with nearly equal-length axles.
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01:51 AM
Tigger II Member
Posts: 34 From: Salmon Arm B.C. Registered: May 2004
AFAIK, the Berettas and W-bodies used the same jack shaft. I went through this exercise with my Northstar swap, but ended up unable to implement it due to my exhaust routing interfering with where the CV joint would be. I even had a modified V6 engine mount bracket made to test the setup on a V6.
I used a Beretta shaft and tried the Beretta axle, but it was 2" too short. Small coincidence, as a Fiero has a 2" wider track than a Beretta. I'll have to go back to my notes and confirm, but I *think* that the passenger side axle shaft from a Pontiac 6000 (or Chevy Celebrity, Olds Ciera, Buick Century) with 4 speed auto is the right length to use on the passenger side of a Fiero.
However, your setup is to use the jackshaft with the passenger side axle from a 93-94 Cavalier? Will it handle a powerful engine? What exactly is an Rzeppa joint?
------------------ '87 Fiero GT: Low, Sleek, Fast, and Loud '90 Pontiac 6000 SE AWD: None of the Above
Luck, Fate and Destiny are words used by those who lack the courage to define their own future
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07:24 PM
May 19th, 2004
Tigger II Member
Posts: 34 From: Salmon Arm B.C. Registered: May 2004
Rzeppa's the dude that created this style of Constant Velocity joint.
Double offset Rzeppa inboard CV-Joint.
I do not know which design is stronger. Maybe other members have more input to offer.
Havin taken apart the axel in my GT once to replace a torn boot, I can tell you the Fiero uses the Rzeppa style axel. hope this helps. Hey Tigger ll, can you show a better close up of how that thing is mounted?
[This message has been edited by OH10fiero (edited 05-19-2004).]
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12:31 AM
PFF
System Bot
Will Member
Posts: 14252 From: Where you least expect me Registered: Jun 2000
Being new to the Fiero scene as well to this site, let me first say "what an incredible site this is". I more than likely should be seeking out a FA (Fiero Annonymous) meeting as I've purchased 4 of these critters in the last 5 months. Ahhhhhhhhh, but what a fun addiction.
I'd like to ask Will if he has found (in his notes) what passenger side axle shaft would work with the Berreta half shaft. I ask because I've found a number of Berreta half-shafts in the local "U-Pull-It", but not any 88-90 Pont. Gran Prix or Olds Cutlass Supreme half-shafts. I think that I am understanding this thread correctly, but just in case I am not.......could someone give me the length of these two different half-shafts (Gran Prix & Olds Cutlass vs Berreta)? I would like to do this half-shaft project on one of my 87 GT's.
Thanks in advance and keep up the good work......it's a kick to read all the posts.
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04:25 PM
Huskiero Member
Posts: 31 From: Lincoln, NE, USA Registered: May 2004
As long as it has the cast aluminum housing like the shaft on the right in this photo, then it ought to work with Tigger's axle selection as well. Don't worry about using the axle I looked at unless you are also going to change to the 5x115 bolt circle in the rear.
------------------ '87 Fiero GT: Low, Sleek, Fast, and Loud '90 Pontiac 6000 SE AWD: None of the Above
Luck, Fate and Destiny are words used by those who lack the courage to define their own future
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09:10 AM
cptsnoopy Member
Posts: 2585 From: phoenix, AZ, USA Registered: Jul 2003
Originally posted by Will: I used a Beretta shaft and tried the Beretta axle, but it was 2" too short. Small coincidence, as a Fiero has a 2" wider track than a Beretta. I'll have to go back to my notes and confirm, but I *think* that the passenger side axle shaft from a Pontiac 6000 (or Chevy Celebrity, Olds Ciera, Buick Century) with 4 speed auto is the right length to use on the passenger side of a Fiero.
Will
Interesting idea. You do not end up with equal length axles but the combination would be a lot more common and possibly cheaper to acquire. Good luck.
The working passenger side 94 Sunbird axle and 89 Grand Pix Jackshaft combination I like are at the bottom of the attached photo. There is also a 6" ruler in the upper right of the photograph for scale purposes.
Can any members offer a photo of a Berretta Jackshaft or or one of the suggested axles beside a ruler to compare?