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4-spd muncie rebuild by Pyrthian
Started on: 06-15-2005 08:25 AM
Replies: 55
Last post by: dguy on 03-29-2006 07:59 PM
RacerX11
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Report this Post11-18-2005 07:22 PM Click Here to See the Profile for RacerX11Send a Private Message to RacerX11Direct Link to This Post
 
quote
Originally posted by Kohburn:I want to use the dif housing to design an LSD for the 4speed

Speaking of Muncie LSD, I just received the Engineered Performance LSD for my Muncie. With the weather getting cold, I will be getting back to overhauling my trans, and installing the diff. I will be sure to keep everyone updated. I will post pictures as soon as I get my digicam back.

Marty

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Kohburn
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Report this Post11-21-2005 11:21 AM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
 
quote
Originally posted by RacerX11:


Speaking of Muncie LSD, I just received the Engineered Performance LSD for my Muncie. With the weather getting cold, I will be getting back to overhauling my trans, and installing the diff. I will be sure to keep everyone updated. I will post pictures as soon as I get my digicam back.

Marty

so they finally released it? from what i can tell form the low res pics it apears to be a phatomgrip style lsd

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RacerX11
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Report this Post11-21-2005 01:03 PM Click Here to See the Profile for RacerX11Send a Private Message to RacerX11Direct Link to This Post
 
quote
Originally posted by Kohburn:
so they finally released it? from what i can tell form the low res pics it apears to be a phatomgrip style lsd

Mine was from the original batch of 4. I just received it last week.

It has a pre-load mechanism similar to the PG, but the key difference is the EP diff has clutches between the side gears and case. The clutches are the main friction point, whereas the PG relies on the metal-on-metal rubbing between the blocks and gears to apply friction.

Marty

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dguy
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Report this Post11-21-2005 01:35 PM Click Here to See the Profile for dguySend a Private Message to dguyDirect Link to This Post
 
quote
Originally posted by RacerX11:

It has a pre-load mechanism similar to the PG, but the key difference is the EP diff has clutches between the side gears and case. The clutches are the main friction point, whereas the PG relies on the metal-on-metal rubbing between the blocks and gears to apply friction.

Sounds promising. So how long before you have your digicam back and we get to see it?

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RacerX11
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Report this Post01-16-2006 06:57 PM Click Here to See the Profile for RacerX11Send a Private Message to RacerX11Direct Link to This Post
Sorry for the delay...I have my digicam back finally, so here are the pics I promised of the Engineered Performance limited slip diff for the 4-spd Muncie.

Here is the diff:

The pre-load mechanism is similar to a Phantom GRip:

You can just barely see the sintered bronze friction discs sandwiched between the spider gears and the diff housing:

Marty

[This message has been edited by RacerX11 (edited 01-17-2006).]

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RacerX11
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Report this Post01-16-2006 07:02 PM Click Here to See the Profile for RacerX11Send a Private Message to RacerX11Direct Link to This Post

RacerX11

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If anybody is still looking, there is an Ebay auction going right now for the Kent Moore J 26935 Manual Trans Axle Shim Selector for the 4-spd Muncie. It is a Buy-it-Now autcion for $19.99. The Ebay Item # is 4603636899.

Marty

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p8ntman442
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Report this Post01-16-2006 07:15 PM Click Here to See the Profile for p8ntman442Click Here to visit p8ntman442's HomePageSend a Private Message to p8ntman442Direct Link to This Post
woops

[This message has been edited by p8ntman442 (edited 01-16-2006).]

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dguy
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Report this Post01-17-2006 09:32 AM Click Here to See the Profile for dguySend a Private Message to dguyDirect Link to This Post
 
quote
Originally posted by RacerX11:

If anybody is still looking, there is an Ebay auction going right now for the Kent Moore J 26935 Manual Trans Axle Shim Selector for the 4-spd Muncie. It is a Buy-it-Now autcion for $19.99. The Ebay Item # is 4603636899.

Somehow none of my auto-searches managed to catch that. Thanks for the heads up!

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dguy
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Report this Post02-17-2006 05:50 PM Click Here to See the Profile for dguySend a Private Message to dguyDirect Link to This Post
Anyone using Marty's scanned manual get in to a 85 (3.65) tranny yet?

I have one bearing left to pull... the LH bearing on the output shaft. There seem to be a few differences between the manual and what I have on the bench however.

For one, 3rd and 4th gears appear to be a fused unit, instead of separate as the manual indicates.

3/4 highlighted in red: vs.

The LH end of the shaft also appears to have a mushroomed-out fitting of some sort pressed in to the end of it which overlaps the bearing. I assme that this fitting needs to be removed before the bearing may be pulled off the shaft. (see below)

edit: yes, that's the bearing in the photo above. I cut the cage & rollers off to gain better visibility of the space between the bearing and 4th gear.


Any insight appreciated...

[This message has been edited by dguy (edited 02-17-2006).]

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RacerX11
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Report this Post02-17-2006 07:12 PM Click Here to See the Profile for RacerX11Send a Private Message to RacerX11Direct Link to This Post
Check out the bottom of this thread: https://www.fiero.nl/forum/Archives/Archive-000001/HTML/20050818-2-057565.html

The later transmisisons used the one-piece gears, retained by a screw-in cap. The ID of the cap has what appears to be a 12-point hex pattern. I tried to remove mine with both an allen wrench and Torx bit, but it had been torn up previously by someone else, so they just stripped it out worse. If you are lucky, yours will come out with the torx bit. Be careful, as the threads are left-hand. I ended up having to weld a piece of tubing to the cap to allow me to remove it...not exactly recommended if you need to re-use it

Marty

[This message has been edited by RacerX11 (edited 02-17-2006).]

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spookything
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Report this Post02-18-2006 07:40 AM Click Here to See the Profile for spookythingClick Here to visit spookything's HomePageSend a Private Message to spookythingDirect Link to This Post
I have several diff carriers. PM me kohburn and I will get you one.

Rick

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darkhorizon
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Report this Post02-18-2006 02:26 PM Click Here to See the Profile for darkhorizonSend a Private Message to darkhorizonDirect Link to This Post
My friend has a 84 ECONO 4speed for sale right now in michigan, pm me if anyone is interested.
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dguy
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Report this Post03-24-2006 08:20 AM Click Here to See the Profile for dguySend a Private Message to dguyDirect Link to This Post
Regarding new shims...

If all of your old shims are thicker than required for the new bearings, another alternative is to have a machine shop grind down the old shims to the desired thickness. This is the route I ended up taking after running an uninspiring gauntlet of local Chrysler dealers and transmission repair chains.

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RacerX11
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Report this Post03-24-2006 01:37 PM Click Here to See the Profile for RacerX11Send a Private Message to RacerX11Direct Link to This Post
Do you still have access to the shims? If so, can you get me the ID and OD measurement? I was helping a friend track down shims for rebuilding a GM 10-bolt rearend, and we ended up buying shims from McMaster Carr. It didn't occur to me to use this on the Muncie shims until now.

Marty

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dguy
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Report this Post03-24-2006 01:53 PM Click Here to See the Profile for dguySend a Private Message to dguyDirect Link to This Post
 
quote
Originally posted by RacerX11:

Do you still have access to the shims? If so, can you get me the ID and OD measurement?

They're at the machine shop now, but I should have them back on Tuesday next week. Once I get them back I'll measure & post.

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dguy
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Report this Post03-29-2006 07:59 PM Click Here to See the Profile for dguySend a Private Message to dguyDirect Link to This Post
Input: 1.78" ID, 1.95" OD
Output: 2.30" ID, 2.53" OD
Diff: 2.18" ID, 2.45" OD
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