Injector choice should be based on the amount of HP your engine is going to produce and how much fuel it is going to consume. There is a mathematical formula for figuring this out:
HP / Number of Injectors x BSFC / Duty Cycle
Brake Specific Fuel Consumption (BSFC) factor has to be used in the above formula correctly. A BSFC of .50 means an engine will use .50lbs of fuel per hour for each horsepower it produces. Competition engines with high volumetric efficiency should use a BSFC of .45 while forced induction engines should use a figure of .65. Maximum sustained duty cycle is 0.80 (or 80%) on most fuel injected engines.
So lets plug that formula into the stock 3.4 DOHC engine...
215hp / 6 x .5 / .8 = 22.39lb.hr. To be on the safe side the factory installed 24lb.hr injectors.
Also remember to keep in mind this formula is based on the assumption of 3 bars of fuel pressure (43.5psi). Under boost, assuming your fuel pressure regulator is hooked up to manifold vacuum and will read boost (as it should), the fuel pressure will rise as boost increases therefore the injector flow will increase with the added fuel pressure. Generally, at 10psi of boost pressure to the stock FPR, the fuel pressure on the 3800SC will raise to about 60psi +/- a few PSI. Here is another formula you can use to figure out what flow rate injectors will flow at different fuel pressures:
New Flow = Old Flow X square root of (new pressure/old pressure)
So lets use this formula to figure out how much 36lb.hr @ 43.5psi injectors will flow at 60psi.
36lb.hr x square root of (60psi / 43.5psi) = 42.28lb.hr
Using this new number we can find out how much HP a set of 36lb/hr injectors will support at 10psi of boost (or 60psi of fuel pressure) by reversing the fuel injector hp formula...
42.28lb.hr x .8 duty cycle / .65 BSFC x 6 injectors = 312.22hp.
Now I will give you my opinion of what you should need. We already know the stock 3.4 DOHC injectors are 24 lb/hr. Those were fine for its stock 215hp rating. However, with 6-10psi of boost using that relatively small/ineffecient T3/T04E turbo you will probably only get about 300hp out of a stock 3.4 DOHC engine and should be ok using something on the order of stock L67 36 lb/hr injectors. If you go with a better turbo, you are probably going to need bigger injectors. 36lb/hr units are a dime a dozen because they were used stock on the 96-up 3800 Series II SC engines. You should be able to pick up a good used set for about $50 or so. 42.5lb/hr (@ 43.5psi) injectors are the next step up and can usually be found used for $150/set.
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power corrupts. absolute power corrupts absolutely.
Custom Computer Tuning | Engine Conversions | Turbocharging | www.gmtuners.com
[This message has been edited by Darth Fiero (edited 09-05-2005).]