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Aluminum or steel flywheel? How much difference is there? by JumpStart
Started on: 12-12-2008 11:20 PM
Replies: 86
Last post by: Will on 01-03-2009 12:24 PM
Jeffsfun
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Report this Post01-03-2009 01:06 AM Click Here to See the Profile for JeffsfunSend a Private Message to JeffsfunDirect Link to This Post
This is gettin good. When choosing a flywheel the engine combo is a big factor. If i was running a high reving small block w/ a big roller cam, power would be 5000- 7500 rpms, I can not have to light of a flywheel because I need to keep the engine in it's power band. Transmission ratio's also effect this. The smaller cammed , lower compression small block making power from 1500 to 6000 rpm could get away with a lighter flywheel because of the wider power band. Know what your engine combo is good for and choose the flywheel accordingly.
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Bremertonfiero
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Report this Post01-03-2009 04:07 AM Click Here to See the Profile for BremertonfieroSend a Private Message to BremertonfieroDirect Link to This Post
ok i drove my friends car for a few weeks in the summer and it was a boosted civic with a lightened flywheel and a multi disk clutch (it was basicly a on and off switch for the drive tires) later he took it out and shaved it abit and it shattered so he went with steel and then i drove it i would say the difference it so so so minimal as to have it unnoticable but thats just my opionion
stats on the civic around 250-300 hp (id have to ask him thats a seat of the pants guess)
20 lbs of boost on premium
car was REALLY REALLY lightened (im talking no interior lighening holes drilled inside) so id say it weighed in at 2200 pounds maybe a hundred either way
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Joseph Upson
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Report this Post01-03-2009 06:55 AM Click Here to See the Profile for Joseph UpsonSend a Private Message to Joseph UpsonDirect Link to This Post
 
quote
Originally posted by Will:

No. The page in question specifies "bucking and surging at cruise". Do you cruise at idle speed? I've been told that LT1/T56 cars surge at cruise because the plenum is undersized for the engine. This effect *might* be made worse by a lighter flywheel, BUT remains fundamentally a tuning problem with the engine, NOT a function of the lighter flywheel. The lighter flywheel would probably have almost no effect because the gear ratio in question is so extremely tall.

With a given flywheel inertia, a larger displacement engine will spool down faster than a smaller engine due to greater internal friction and pumping losses.

If you allow the RPM to drop THAT low during a shift, you're driving the car wrong.

Both cars cut BETTER sixty foot times with the light flywheel than the heavy one. This blows away the idea that heavy flywheels are better for launching. The 1/8 mile MPH dropped, but the amount is small (<0.5 mph) and could easily be the result of inconsistent shifting. The 1/8 ET *improved*, so I would call the modification a performance increase. As DV said, performance past the 1st corner is lightweight all the way. The only question was the interaction of 60 ft times with flywheel mass. DV subsequently showed that 60' times can be IMPROVED with the right techniques and a light flywheel.

When you evaluate "bang for buck", consider the weight of the clutch also. In a Fiero, the clutch weighs as much as the flywheel, so the total assembly weight is pushing 30#. Going from a 14# flywheel to a n 8# flywheel brings the assembly weight down to 24#, which is not such a big drop from 30. The situation is even worse with the Mustang, as that large diameter clutch probably weighs 20# or more. Thus the stock assembly is ~44# and the lighter assembly ~31#.

The engine also has its own internal MOI in the crankshaft and rotating assembly. That weighs over 50#, but can not be directly compared to flywheel weights do to significant differences in geometry. LIke the internal resistance of a battery, the internal MOI of an engine is basically inescapable. Once all the different MOI's are found and addressed, the change in flywheel weight is really NOT that big a change in the engine's way of running it every night


I appreciate exacting tolerances and saying what you mean, but I believe you're dipping into symantics a little Will, "bucking and surging" can be just as general a term as lugging and chugging depending on the speaker. I believe the overall point is an unfavorable change in driveability in that regard. Excessive rpm drop between shifts can also be considered an impractically light flywheel for the application as opposed to driving the car wrong particularly if it's a daily street driver as opposed to a competition vehicle. To avoid it you either have to shift like lightning or actively keep the rpm up between shifts and that can get old fast in routine driving.

DV also addressed the issue of the offline launch being a function of traction and clutch ability since you can store more energy for launch in the heavier flywheel, I wouldn't be surprised if the 60 ft gain is the result of not being able to fully harness all of the energy available from the heavy flywheel due to traction limitations, the closer the launch rpm to the limit, the less room there is for the lighter flywheel to benefit accelerating off the line and at some point it would disappear altogether as the lighter flywheel would run out of the needed time to recover. So the test only conditionally blows away the idea of heavy flywheels being better for launching. Traction and gearing rule here.

It's still important here to acknowledge the power of the test engines Will, in this context the test engines producing what amounts to small gains in all out driving suggests that cutting the power by more than half when applying the theory to a 3800 V6 producing nowhere near the torque, power curves and driving expertise it took to get the test results, will probably yield an imperceptable performance gain if any at all aside from possibly manic depressive shifting that might cause you to think the car is faster. The biggest saving in time will be between shifts which will have to be speeded up to avoid any excessive rpm drop that might occur.

It's just not as simple as going to a lighter flywheel that can potentially result in a driveability nightmare that far exceeds any potential .01 sec gains between shifts, it's important to stress that. Lighter maybe better, the question is how light is worth the potential side effects.

The lightweight flywheel on a V8 swap was unpleasant to me, and the 5 spd getraggedy would not allow me to shift it fast enough to make things a little better and the dives on low gear decels were just as annoying. I didn't drive the car from every stop light as if I were running an 1/8 or 1/4 mile so a heavier flywheel would have made me much happier.
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Will
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Report this Post01-03-2009 09:23 AM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
Like you said, the test drivers in DV's were very good and had a lot of seat time in their cars. I don't think such a driver would "overlaunch" the car with a heavy flywheel. I think that acceleration at "the launch"--say for the sake of argument the first ten feet of the strip--is exactly the same between the two. I think that the improvement in 60 times comes from acceleration of the remaining 50 feet in 1st gear with the lighter flywheel.

If we look at times rather than power, the slower car ran 109-110. This trap speed would be about 280-300 whp in a Fiero. This is cake for a 3800 SC to dish out. A 3800 turbo is going to "feel" the flywheel weight even more because it will get into boost more quickly.

Of course the OP didn't specify supercharged or otherwise...

I understand that some may not like the driveability consequences of a light flywheel. That's fine. My opinion is that someone should drive the car the way it needs to be driven, and then decide if that's how they want to drive. This idea of driving a car the same as it was driven previously and then deciding what's wrong with it seems like a backwards approach to me.
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Will
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Report this Post01-03-2009 09:26 AM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post

Will

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quote
Originally posted by Jeffsfun:

This is gettin good. When choosing a flywheel the engine combo is a big factor. If i was running a high reving small block w/ a big roller cam, power would be 5000- 7500 rpms, I can not have to light of a flywheel because I need to keep the engine in it's power band. Transmission ratio's also effect this. The smaller cammed , lower compression small block making power from 1500 to 6000 rpm could get away with a lighter flywheel because of the wider power band. Know what your engine combo is good for and choose the flywheel accordingly.


Exactly... DV even discusses this in his article. He says that because of the late IVC event of an engine with a big cam, the compression pulses that need to be smoothed on an engine in a lower state of aren't as severe on a highly tuned engine.
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Joseph Upson
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Report this Post01-03-2009 09:31 AM Click Here to See the Profile for Joseph UpsonSend a Private Message to Joseph UpsonDirect Link to This Post
 
quote
Originally posted by Will:
Of course the OP didn't specify supercharged or otherwise...

I understand that some may not like the driveability consequences of a light flywheel. That's fine. My opinion is that someone should drive the car the way it needs to be driven, and then decide if that's how they want to drive. This idea of driving a car the same as it was driven previously and then deciding what's wrong with it seems like a backwards approach to me.


Point taken, performance isn't free I believe we can conclude.
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Will
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Report this Post01-03-2009 12:24 PM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
The more focused a car is on performance, the less focused it's going to be on other aspects like comfort or economy. Drive it the way it's meant to be driven, then decide if that's how you want to drive. That's why Porsche put a conventional stick in the Carrera GT.
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