I'm going to bump this. It seems to be the most recent thread I can find on building up a duke the way it should be built. If there is were another official thread for this build that doesnt start with "dyno results" it would be easier to find for anyone looking into building up their duke (I don't know if there is and I couldn't find one - just want to point that out).
Now as a technician who worked in a shop for a few years, until I got this Fiero, I was mainly a muscle car enthusiast. I listened, read, found out anything I could about engines, even built one, a ford 351w with a few above stock modifications(300+ horsepower). This went into my 68 mustang I had at the time.
In this school of thought I learned that for a street machine, or mostly street including some quarter mile type drag racing, the main thing you are looking for is low end torque. This is what gets you off the line faster (or at the stop light faster), and also happens to be one of the main good points of the duke engine. So, with heads, we are talking, port matching, possibly bowl porting probably the best way to go. Stock heads have a grain in them that creates turbulence which actually improves air flow and fuel atomization, unless you have a motor that will be making really high rpms like an indy or stock car where the air is just being rammed in through a long intake passage, then you want the full port and polish.
Using 87-later crank and rods is good, although simply having the crank and stuff balanced may be enough to make the crank reliable enough for up to 5 grand rpms consistently. I had my 351w balanced and after it was done machine shop guy said it was good thing I did If I remember correctly one of the counterweights was off by like 10g or something.
This site has a formula for getting 120-130 horsepower out of a duke engine fiero:
http://ironduke7.tripod.com/builtduke.htmAnother concern. I live in a state where I am required to pass emissions tests every year, so this build must pass emissions. Mainly this concerns what cam to use.
A lot of people are writing off the duke, and some even the fiero with it. I believe we can safely and reliably create a build that gets 120-140 hp or even 150 hp, doesn't cost too much(hopefully comparable to or less than buying new or rebuilt), and still gets great gas mileage (its fun telling people I drive an 86 pontiac that gets 40 mpg and watching their reaction). If we can have a build that uses relatively cheaper parts like from summit racing or something, that would be great, too.
I plan on building this on the side over the next year or 2 sometime, then putting it in when ready.
Either way, I am having a lot of fun driving the duke, and dont plan on exchanging it for a V6 that breaks more often and uses more gas and won't last nearly as long. I have 130,000 or so on odometer and given the oil burning, I think its the original engine and it sounds like it will keep going and going.