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Dash convesion progress by RCR
Started on: 11-16-2003 10:22 AM
Replies: 267
Last post by: 2Sly4U on 03-29-2011 01:39 PM
RCR
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Report this Post05-03-2004 04:46 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Very little progress to report. The weather wasn't good enough to paint so I wired in an Alero ignition switch I picked up on Ebay. It fits perfect and will fill the hole next to the radio on the radio bezel. I have most of it wired in (Thanx Tony aka Darknight for the GAGT diagrams), but I was loosing patience with the large gage wires, so I quit before something got broken. I did come up with a neat little tool to help when soldering large gage wires that can't easily be twisted together. It's a pair of large alligator clips that are connected together in a c-shape with a 2" piece of coat hanger. What this thing does is hold both wires together tightly so they can be soldered together. It worked better than I thought it would. I'll get a pic when I return to the garage.

I also decided to go with Firebird door panels. I know these can be made to fit and look damned good. The GA ones were questionable on how close they are to the Fiero door size. I didn't want to spend the money and find they wouldn't fit. I've purchased the driver's side door panel (don't ask what happened to the passenger side !$#$@$!@) and a pair of Firebird inner door handles. I think my plan will be to finish the dash installation first. Then move to the engine. Then I'll come back and finish the doors and the console (and seats and headliner). That should be plenty of work for the next 5 years.

til next time...

[This message has been edited by RCR (edited 05-03-2004).]

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Report this Post05-03-2004 07:53 PM Click Here to See the Profile for stuartloweryClick Here to visit stuartlowery's HomePageSend a Private Message to stuartloweryDirect Link to This Post
If your coat hanger starts bending and not holding especially on the larger guage wires that may need a little force to hold them, try using two clips screwed and glued to a piece of a ruler or other suitable wood. That's what I use and it makes it a breeze!

And to answer your next question NO I HAVEN'T STARTED YET. I've been wiring a 4.9 Caddy install and Looking into CLOSING IN my Carport into a garage. Then I can start on y 240SX. Working on the caddy motor has boosted my confidence in my wiring capabilities. shh. don't tell Wholf or Xracer.

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RCR
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Report this Post05-04-2004 08:24 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Good idea Stuart. I figured I wasn't breaking new ground here I'm anxious to see yours complete, but I'm enjoying all the work you're doing on everybody elses car, too. I have an idea, why don't you come up to Detroit for a drink, and you can finish my car, too. Heck, I'd even take you over to Hooters for some hot wings

later...

[This message has been edited by RCR (edited 05-04-2004).]

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Report this Post05-14-2004 08:55 AM Click Here to See the Profile for WholfSend a Private Message to WholfDirect Link to This Post
 
quote
Originally posted by stuartlowery:

Working on the caddy motor has boosted my confidence in my wiring capabilities. shh. don't tell Wholf or Xracer.

Hey I heard that

Another "Bump" for you Bob, and the outstanding job you are doing on your conversion. Sorry I can't give you anymore +'s........


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[This message has been edited by Wholf (edited 05-14-2004).]

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RCR
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Report this Post05-15-2004 11:33 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Ok, I've been promising pics of what I've been doing, so I rattled a few off this morning. The first pic is of the cd changer installed with the dash installed. This shows the relationship of the air bag opening to the changer opening. I would have liked to put it back further, but it's obvious that would be difficult with the airbox taking up so much space.

The next image is of the piece that will cover the opening between the dash and changer. It's in rough form right now, undergoing it's first bit of sanding.

Here it is in position in the dash:

and here:

This shot shows the third rev air bag cover over the whole thing. It hides everything real well.

This last pic shows how the cover will flip up (with imaginary hinges) and reveal the changer.

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RCR
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Report this Post05-15-2004 11:40 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post

RCR

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Now here is something new I've been working on and is about half complete. It's the filler piece above the steering column.

This piece will mount to two aluminum brackets on either side of the dash. Then a yet to be made filler piece will cover the bottom fo the column and hide the brackets. The cool thing about this piece is that I made it with the intent of putting two gages here. They should fit just about perfect and save me from using the air vents.

The last pic for today is of the speaker pods. They've come a long way from the blobs of melted foam last winter. They're just about complete, with the speakers mounted. All that's left is to fab the mounting brackets. They will be held in with some Velcro.

That's it for today. Hopefully there'll be more soon.
Bob

[This message has been edited by RCR (edited 05-15-2004).]

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Report this Post05-15-2004 03:25 PM Click Here to See the Profile for jscott1Send a Private Message to jscott1Direct Link to This Post
I love your custom fiberglass work. It is a thing of beauty. The only comment I'll make is that with space at such a premium in the fiero I wouldn't take up all that space with a CD changer. In my opinion it's ancient technology and you can fit a lot more music on an MP3 or DVD player that will fit in a single DIN spot. That's what I'm using in all my Fieros.
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Report this Post05-15-2004 03:44 PM Click Here to See the Profile for doublec4Send a Private Message to doublec4Direct Link to This Post
 
quote
Originally posted by jscott1:

I wouldn't take up all that space with a CD changer. In my opinion it's ancient technology and you can fit a lot more music on an MP3 or DVD player that will fit in a single DIN spot. That's what I'm using in all my Fieros.

lol, I love how cd changers are already considered ancient

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Report this Post05-15-2004 04:00 PM Click Here to See the Profile for KingOfKingsClick Here to visit KingOfKings's HomePageSend a Private Message to KingOfKingsDirect Link to This Post
I like the idea of the changer going in where the air bag was. It's a nice stealth install

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*~ Out In The West Coast Shownin' Off My Bad Habits ~*

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RCR
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Report this Post05-15-2004 05:36 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Jon, I hear ya. But I'm doing this on a budget, if you can believe that. That's why I was going to use a stock cd/cass head unit. I just couldn't justify the extra expense. Especially with the extra mouth to feed. I'll just have to slum it with a 10 disk changer.

Thought of one other thing. I'm an old timer I listen to old music (Queensryche, Savatage, Ozzy, Dream Theater, Dokken, etc...) all of my music is on cds.

[This message has been edited by RCR (edited 05-15-2004).]

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Report this Post05-15-2004 06:31 PM Click Here to See the Profile for Fierofreak00Send a Private Message to Fierofreak00Direct Link to This Post
LOL at Slumming it! That is funny. Keep up the good work.

------------------
A coward dies a thousand deaths..................A soldier dies but once.

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Report this Post05-15-2004 09:48 PM Click Here to See the Profile for gt88normSend a Private Message to gt88normDirect Link to This Post
 
quote
Originally posted by RCR:


Thought of one other thing. I'm an old timer I listen to old music (Queensryche, Savatage, Ozzy, Dream Theater, Dokken, etc...) all of my music is on cds.


Old-timer?....... Hah!...... I can remember record players........ in cars yet! Still do vinyl (in the house), use a turntable now though!

Burn LPs to CD..... MP3....Nah!.... too lossy!

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Report this Post05-15-2004 09:57 PM Click Here to See the Profile for STRATOHACKERSend a Private Message to STRATOHACKERDirect Link to This Post
Old tech or not, I think your cd changer install idea is very creative nice job!!!
Richey
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Report this Post05-16-2004 02:33 AM Click Here to See the Profile for jscott1Send a Private Message to jscott1Direct Link to This Post
 
quote
Originally posted by RCR:

Jon, I hear ya. But I'm doing this on a budget, if you can believe that. That's why I was going to use a stock cd/cass head unit. I just couldn't justify the extra expense. Especially with the extra mouth to feed. I'll just have to slum it with a 10 disk changer.

Thought of one other thing. I'm an old timer I listen to old music (Queensryche, Savatage, Ozzy, Dream Theater, Dokken, etc...) all of my music is on cds.

I had a 10 disc changer in my 1994 truck, they are so 90s The CD format dates back to 1982 so it's older than the Fiero.

But here's what I did, I spent about a week and copied all my CDs into my computer. Just about any average computer today has anough room to hold even the largest CD collection, (1000s of CDs). Anyway, I burn what I want to hear, (150 or so songs) onto a single MP3 CD. The vast majority of CD head units these days will play MP3s and they will fit in less than the space of the stock Fiero unit, (single DIN). Assuming you already have the computer, all you need is the head unit which are barely over $100. Just a thought...

- Jonathan


Ps -In my GT I have Cassette for listening to my 80s music that was actually recorded in the 80s, and DVD for the modern movies and MP3s. For listening in the car I doubt that you are going to notice any losses in the MP3 format...amazingly enough MP3 discards about 90% of the data and still sounds almost just as good!

[This message has been edited by jscott1 (edited 05-16-2004).]

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RCR
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Report this Post05-16-2004 07:11 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Please, don't get me wrong here....The head unit has a cassette, too. It's behind the face
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Report this Post06-02-2004 09:25 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Over two weeks since last report....
The changer cover is moving along nicely. I think I got the last coat of primer on it before final sanding and finish. Once thats done, I'll need to finish the cover so that the bottom looks nice, and so that it opens. Not sure how I'm going to hinge it. I need to make a trip to Home Depot and check out their cabinet hinges. Any ideas out there???

Once done, then I'll be nearing the home stretch (unless something else pops up--- Almost bought a 512TR body kit, but it got away.)

peace.... Go Pistons...(or as they call themselves, the Pitons j/k).

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Report this Post06-03-2004 07:45 AM Click Here to See the Profile for mrfixit58Send a Private Message to mrfixit58Direct Link to This Post
 
quote
Originally posted by RCR:

... Once thats done, I'll need to finish the cover so that the bottom looks nice, and so that it opens. Not sure how I'm going to hinge it. I need to make a trip to Home Depot and check out their cabinet hinges. Any ideas out there???

peace.... Go Pistons...(or as they call themselves, the Pitons j/k).

For my airbag door, I used an old glove box door from a late 80's GM mid size car. I fastened it to the lid using two part rigid plastic adheasive. It's a piano type hinge but a little more heavy duty than the hardware store variety. Your's looks like it may be more of a challenge.

Good luck and keep posting,
Roy

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Report this Post06-03-2004 08:09 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Hey Roy, thanx for popping in. I was hoping to use something as simple as that, but I don't think it will work due to the odd shape of the cover. It almost needs to lift up and out to clear the back edge and keep it from being visible when closed. The airbox is right underneath, so it doesn't give me a lot of room. Hmmm?????
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Report this Post06-21-2004 07:27 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
I'm really stuck on this darned hinge. I'm almost tempted to use magnets to hold it down. I'm still looking for idea, though.... In the mean time I'm working on the engine. Still plenty to do, with no time to do it.
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Report this Post06-27-2004 09:04 PM Click Here to See the Profile for fierodogSend a Private Message to fierodogDirect Link to This Post
Any luck on those hindges? I just started my engine too. RCR I think the engine side job keeps me from getting too overwhelmed with that pain in the but interior job. I did your pop rivit idea and I learned I am to pushy for the drill I have about 6 holes in vinyl to fix..grr
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Report this Post06-27-2004 09:42 PM Click Here to See the Profile for Riceburner98Send a Private Message to Riceburner98Direct Link to This Post
How about some sort of "J" shaped hinges? Hard to describe without a picture.. Something like a current-day car trunk hinge I guess, where the pivot is at the bottom of the "J", a way back from the edge of the opening.. Kind of like: or Just have to make them from some 1/8" or so metal, and have 2 slots in your fiberglass filler piece, then have the pivot part attach to the underside of the dash... Just an idea! Seems to work well for trunk lids not hitting the car though...

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Report this Post06-28-2004 12:47 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Fierodog: That's what I've been doing the last few weeks. I finished the shifter bracket on the trans, and modified the shifter. Way back when I started, I noticed the shifter was kind of close to the dash when it was in park. I also don't like how hi it is. So last week, I chopped 1.5" off the shifter arm. That came out well, and I think it will satistfy both needs.

Riceburner: Thanx for the ideas. As a matter of fact, that's kind of what I'm doing. One problem I have is room. As you can see from the pics, the pivot point for the hinge has to be behind the edge that is lifting. With this airbag door, I don't have room to move the hinge back, at least near the airbox. I am using this J-shape idea, though, but with only one hinge in the middle. I've got about 8 hours of cutting, bending, tapping and welding into this thing, plus another hole in the dash, and it might not work. But I've got to try something. I have to weld one more piece on, and modify the cover to accept it, then I will know whether it will work or not. I am a glutton for punishment, though. I'm already tossing ideas around in my head on how I can make it motorized. Push a button and itt goes up. Push another and it goes down. That'd be slick, but first I need a hinge that works....

I'll post more when I know more.

PS, speaking of glutton for punishment. It looks like my other plan for this car may be a go. I have a Hamann style Ferrari 512 TR kit lined up for possible purchase, so this interior needs to be finished. The wife and kids are going to miss Daddy

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Report this Post06-28-2004 04:14 PM Click Here to See the Profile for fierodogSend a Private Message to fierodogDirect Link to This Post
RCR is yours an automatic? I have to shorten my shifter to but I have a 5speed But the way it is set up if i mod it like everyone else i will lose that little bend that actually bends backward. This would give me even less clearance so I'll have to chop about 2inches and then rethread the end...by the way anyone know what size thread that is on the manual shifter arm??
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Report this Post06-28-2004 07:24 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Fierodog: Have you looked at JScott's firebird build? He had to do a custom manual shifter also. Oh, yes, mine is an auto.
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Report this Post07-01-2004 09:54 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Another short update. ..

A couple of more hours into the hinge (about 9 total). I welded the piece to mount to the cover. Then I put it together to verify it all worked. No problem. I cut the cover so the mount would recess into it to hide it better. Put it a togeher again to verify the fit and voila'. Garbage....It doesn't work. It won't swing open with the cover in place...I scrapped the whole idea. I came up with a new brain storm that should work better, but compromises the look a bit. More later once I work out the details...

What a lousy night....There's always tomorrow

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Report this Post07-02-2004 01:24 PM Click Here to See the Profile for mrfixit58Send a Private Message to mrfixit58Direct Link to This Post
 
quote
Originally posted by RCR:

...
What a lousy night....There's always tomorrow

Been there, done that... Keep at it.

Roy

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Report this Post07-28-2004 12:50 PM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Almost a month since the last post. Believe it or not, I am still working on it. It just takes a lot of time, especially when I'm averaging about 4 hours a week. I have a bunch of pics that I'll have to post later, but the new design for the cover is working out pretty good. I still have some body work to do, but I hope to have it done soon (ie in the next month or so:rolleyes

till next time...

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Report this Post09-05-2004 07:36 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Well, it's not quite done, but I did put it all together....So, where so I start....

First off, I re-did the center vent section. I figured that I would use the filler piece over the column for extra gauges, so I could use all three vents. This first image shows the modifications to the box. Note the repair work that filled the old exit hole I made.

This next shot shows the finished center section in the dash. This will butt up against the airbox, providing a nice air-tight fit.

This is the airbox in, with foam to seal the edges.

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Report this Post09-05-2004 07:52 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post

RCR

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That airbag cover was a whole topic in itself. Several trials and failures led to this final design. The hinging of the cover was nearly impossible due to the space and how I wanted it to look. Finally, I decided to cut the door in half so it would provide more space for the hinges. Here is a shot of the cut, no turning back now.

Here is the hinge I came up with. It is cut from a single piece of 2" aluminum angle. It is attached (and swings on) to a piece of 1" stell angle. For the hinge point, a screw goes thru the aluminum and is threaded into the steel. A nut ensures the screw will not back out with use.

A section of aluminum is then mounted to the non-moveable section to give me a point to mount the hinge (at this point I was trying to use only one hinge. The second pic shows how the two halves are attached.


The single hinge did not work, so here is the second hinge mounted.

And how it works out:

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Report this Post09-05-2004 08:08 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post

RCR

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Modifications had to be made to the changer surround. This shot shows the cuts for the one and two hinge designs.

Heres a shot of the peices together for trial fitting:

Lots and lots and lots of filling, sanding, and primering resulted in these:

Those two shots show it mounted and with the final color.

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Report this Post09-05-2004 08:10 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post

RCR

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Here are a few shots of everything in. I still need to finish the column surround, but I just had to get this thing together.




If anyone is still watching this post after 9 months, I'll be happy to answer any questions here or via email. I'll post a few more things as they're completed, like the surround and the climate controls. Of course there will be the doors and console, too. But that's a whole new topic.


thanx for looking in.
Bob

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Report this Post09-05-2004 08:26 AM Click Here to See the Profile for topcatSend a Private Message to topcatDirect Link to This Post
I have been following this thread since the beginning. Excellent craftsmanship! I can hardly wait to see what you do with the doors and center console.
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Report this Post09-05-2004 10:41 PM Click Here to See the Profile for DotTCSend a Private Message to DotTCDirect Link to This Post
Does the in-dash ignition work?

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1988 Aero 88 coupe.. 2.8l v6.. more mods to come.
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Report this Post09-06-2004 06:01 AM Click Here to See the Profile for mrfixit58Send a Private Message to mrfixit58Direct Link to This Post
I'm still watching. Great job.

------------------
Roy

double-click on this link to follow my interior build-up https://www.fiero.nl/forum/Forum1/HTML/023174.html

Blue 87 GT w/ 4th generation Firebird interior.
Suncoast Fieros

Judged "Best Custom Interior" at the 20th Anniversary Show @ Pontiac, Mich - 7/2003
Judged "Best Custom Interior" at the 8th Annual Fiero Fun Weekend @ Daytona - 3/2004

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Report this Post09-06-2004 09:15 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
DotTC: Yes the ignition switch works. It does not lock the column, but it runs the electrical.

Thanx for tuning in Roy...Topcat...

It's been a fun project. I've learned a lot.

[This message has been edited by RCR (edited 09-06-2004).]

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Scott-Wa
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Report this Post09-06-2004 01:07 PM Click Here to See the Profile for Scott-WaClick Here to visit Scott-Wa's HomePageSend a Private Message to Scott-WaDirect Link to This Post
Looks great... a lot of work. I've got an entire 1998 Lumina LTZ. I want to use it's steering wheel/column because of the radio controls, I wonder just how bad trying to mount that column will be. I saw someones thread doing the Firebird interior, I think they used it's column somehow.

Good Job so far... but your tempting me to start another project that I probably wouldn't complete... yikes!

Wish you'd figured out a way to not cut up the air bag cover, would be completely stealth then.

[This message has been edited by Scott-Wa (edited 09-06-2004).]

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newfierokid
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Report this Post09-06-2004 04:53 PM Click Here to See the Profile for newfierokidSend a Private Message to newfierokidDirect Link to This Post
this looks great i am wanting to put a new dash in my car the exterior looks great on mine but interior looks ancient im waiting for my engine to show up probablky wont be fro a while so i need something to occupy my time i like the look of your dash and all the custome stuff i was looking nto a trans am dash but now i dont know but deffinantly want trans am door panels keep up the work man i love it

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RCR
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Report this Post09-09-2004 11:30 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Scott-Wa:
The only other way I could think of was to hold it down with magnets or velcro, but I didn't want the cover removeable and floating around if I want to change disks. I think this worked out well, and it isn't that noticeable to the casual onlooker.

Thanx for the comments....

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Monkeyman
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Report this Post10-13-2004 08:20 AM Click Here to See the Profile for MonkeymanSend a Private Message to MonkeymanDirect Link to This Post
It's been a month since your last post. How 'bout some updates?? That's some awesome work!!

Dave

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RCR
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Report this Post10-13-2004 08:29 AM Click Here to See the Profile for RCRSend a Private Message to RCRDirect Link to This Post
Monkeyman....

Nothing really to update. I've been working on the engine swap (3800SC). I'm going through some wiring problems, but it's close to starting. (I hope). Once the engine is running, I'll get back to the interior.

Thanx for looking.

Bob

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