EDIT: Updated post later on.
Ok, here's the deal. I've been going through my '86 GT and replacing all the parts and such that have really needed replacing. A buddy of mine gave me a nice new alternator bracket with a used Rodney Dickman idler pulley setup. The bracket I've found out is a Fiero Store replacement bracket. This is cool, as my GT has around 280K miles on it and probably needs a new bracket.
Old bracket to the right. New one to the left (excuse the dirt and grease, as I was handling it with dirty hands). Both look fairly same, right? However, check this out...
This is them both lined up via the top of the brackets sitting flat and level with the top alternator holes lined up, and me taking the absolute straight-on shot I could. The old bracket is in the background, and the Fiero Store bracket is in the foreground.
I know it doesn't look like much, but the arm is so far off in regards to the position of the old bracket that it was virtually impossible for me to get my alternator onto the bracket. It's maybe a millimeter in space total. I honestly did not know what I was doing wrong. At first, I thought that it was the top mount, and that I hadn't pushed the little spacer piece all the way into the bracket. However, I went to install Rodney Dickman's idler pulley setup, and the holes weren't lining up. The idler pulley mounts fine to the old bracket though, but not this new one as the holes do not line up. The lower mount arm is so "short" in regards to the alternator that I cannot get a bolt onto the lower bolt hole. Not only that, but if I use the enclosed fan style alternator, at points it doesn't have enough clearance to actually spin, and where it would mount to spin freely is so far 'up' the bracket that you can't get a belt on (it's just completely loose).
I ended up using the old bracket, cleaning it up, and I have a Rodney Dickman lower alt bracket brace to go on to help support it. With the Rodney Dickman idler pulley setup it should work out pretty well.
Has anyone else ran into similar issues with this? I know the Fiero Store brackets are supposed to have more 'meat' in them to be stronger, but this seems like a literal case of the arm being so far off I simply could not install an alternator onto the bracket.
[This message has been edited by Fiero84Freak (edited 02-15-2012).]