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Watch us build up a 3800 Series 1 Supercharged + Turbocharged 1988 Coupe by West Coast Fiero
Started on: 03-26-2003 02:08 AM
Replies: 134
Last post by: vortecfiero on 12-06-2003 06:52 PM
Toddster
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Report this Post04-08-2003 02:58 PM Click Here to See the Profile for ToddsterSend a Private Message to ToddsterDirect Link to This Post
I've been critical of WCF in the past, with good reason. But I have to give credit where credit is due. This is a great thread. Very informative, creative, thorough and well documented. Good job guys.
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West Coast Fiero
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Report this Post04-08-2003 04:43 PM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
 
quote
Originally posted by Toddster:

I've been critical of WCF in the past, with good reason. But I have to give credit where credit is due. This is a great thread. Very informative, creative, thorough and well documented. Good job guys.

.

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West Coast Fiero
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Report this Post04-10-2003 03:31 PM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
04-10-2003


And the Bondo-ing begins


Some of the Bondo taken down a bit


Mylar impregnated heat/sound relective material applied


Satin finish AL sheets installed here to clean up the engine bay. All wiring will be run behind these plates to keep everything out of sight.

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My7Fieros
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Report this Post04-10-2003 05:32 PM Click Here to See the Profile for My7FierosSend a Private Message to My7FierosDirect Link to This Post
 
quote
Originally posted by West Coast Fiero:

04-10-2003

Mylar impregnated heat/sound relective material applied



Satin finish AL sheets installed here to clean up the engine bay. All wiring will be run behind these plates to keep everything out of sight.


Now THAT looks good! I like that, much better than stock! Very nice.

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West Coast Fiero
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Report this Post04-12-2003 11:47 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
04-12-2003


Engine installed, 1/4" clearance between 88 cradle and '95 3800 SC A/C bracket


Yet another view, front of engine / passenger side of vehicle


Shot of cradle installed, from underneath


Here we can see the majority of the wiring harness secured to the engine during the installation of the cradle. These are nearly all the wires and curcuits that will make up the main engine harness

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West Coast Fiero
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Report this Post04-12-2003 11:51 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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Engine installed


Top view


Top view with wiring harness off to the side. This will all soon be hidden


View from passenger side


Yet another shot

........MORE TO COME........

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wicked93gs
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Report this Post04-12-2003 11:58 AM Click Here to See the Profile for wicked93gsSend a Private Message to wicked93gsDirect Link to This Post
nice work, how much psi are you planning on running in that thing altogether? how much HP do you expect out of it? very good work though, I always wanted to turbo and SC a car....keep it coming
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G-Nasty
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Report this Post04-12-2003 02:58 PM Click Here to See the Profile for G-NastyClick Here to visit G-Nasty's HomePageSend a Private Message to G-NastyDirect Link to This Post
The torque on that fiero will be mind blowing. Leave it to WCF to do the clinified insane mods-

<insert Mr. Burns (Simpsons) voice>

XXXcellent...
OUT>

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kslish
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Report this Post04-12-2003 10:17 PM Click Here to See the Profile for kslishSend a Private Message to kslishDirect Link to This Post
My god...are those chrome tubes on each side of the supercharger the fuel lines to the injectors? They're HUGE!!!

Looks like that's going to be one hell of a ride....

Ken S.

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birdpoo
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Report this Post04-13-2003 04:45 AM Click Here to See the Profile for birdpooSend a Private Message to birdpooDirect Link to This Post
 
quote
Originally posted by kslish:
My god...are those chrome tubes on each side of the supercharger the fuel lines to the injectors? They're HUGE!!!

technically speaking yes.

the two main harness feedthrough connectors holes on the back firewall have been relocated (2 new holes cut) approximately 6 inches to hide those 2 ugly gray/black plastic firewall engine harness feedthroughs. the existing holes were of course blanked out properly with sheet metal.

at this point, the main stage is electrical.. which i have the honor of doing.

[This message has been edited by birdpoo (edited 04-13-2003).]

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kslish
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Report this Post04-13-2003 02:02 PM Click Here to See the Profile for kslishSend a Private Message to kslishDirect Link to This Post
Ahhh....squinting closer at the pictures I see the actual fuel lines. Those tubes are a cool way of hiding the wiring though.

Ken S.

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Report this Post04-16-2003 02:48 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
04-15-03


Hanging turbo charger from fixture, this will determine where we will end the exhaust system from the engine. As you can see we will need to modify the inlet for the turbo. This will be done by removing the 3" cast inlet and replacing it with a better suited 2" which will clear the strut tower.


Haltech E6GM ECU mounted and being integrated into the facory ECM location.


Straight ALCOHOL injection

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West Coast Fiero
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Report this Post04-16-2003 02:51 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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Here we can see the beginnings of the stainless steel exhaust header that will be replacing the factory 3800 Series 1 units. These will be perfect for the turbocharged application as the material is much more suited for this application versus mild steel.
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marcustre
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Report this Post04-16-2003 09:57 AM Click Here to See the Profile for marcustreClick Here to visit marcustre's HomePageSend a Private Message to marcustreDirect Link to This Post
can wait to see the results on a dyno.

marcus

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Hartz
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Report this Post04-16-2003 12:51 PM Click Here to See the Profile for HartzSend a Private Message to HartzDirect Link to This Post
<giggle>

That thing is going to be STOOPID fast! Nice work so far. Look forward to seeing the finished product...

Hartz

------------------
'84 SC 5.7L V8
'85 SE 3.1L V6 Turbo
Hartz's Toys

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birdpoo
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Report this Post05-23-2003 04:00 PM Click Here to See the Profile for birdpooSend a Private Message to birdpooDirect Link to This Post

i decided to install the A/C relay, Fuel relay, and 2-bar MAP in this location. the existing center console fits nicely over the haltech ecm.

-more pics to come...


------------------

[This message has been edited by birdpoo (edited 05-23-2003).]

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West Coast Fiero
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Report this Post05-25-2003 03:06 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
05-24-2003

With much going on here at the shop we have finally had an oppurtunity to update this build thread. To date, the engine had been fired and sounds great, well - as good as can be expected without the lower exhaust as the material and components for the exhaust system will arrive on Tuesday.


Here we have the turbo in place as well as other components such as the thermostat housing and accelorator cable bracket. At this point in time it is a matter of finalizing the fit of all components before everything is torn down and chromed, anodized, and powder coated.


Bird's eye view of the turbocharger that will soon be removed to be polished on the turbine side, and coated on the compressor side.

Coil pack mounted off to the side, nearby the C500 connector.

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West Coast Fiero
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Report this Post05-25-2003 03:11 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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05-24-2003


Fuel lines in place, along with the modified alternator bracket. Also seen here is the billet vacum distribution assembley on top of the blower housing near the throttle body, as well as the billet PCV cover plate.


Stainless steel exhaust inplace


Another aerial view of the intake assembly. Seen here is the HKS blow off valve assembly that will be removed for polishing as well as the compressor side of the turbocharger


Front of engine

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West Coast Fiero
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Report this Post05-25-2003 03:16 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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[color=red]05-25-2003[/color/


Here we can see the bracket that has been fabricated to assist in relocating the alternator to a much lower position on the engine as compared to it's previous residence on top of the rear valve cover.


Battery relocated to the front


Underside view. Visable here is the oil return line from the turbocharger, as well as the lines for the relocated oil filter.


Yet another pic

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West Coast Fiero
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Report this Post05-25-2003 03:18 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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05-25-2003


damn - thats just flat-out sexy!

------------------
( the above was the thoughts, views, and opinions of a disgruntled Fiero mechanic, and do not express or
imply those of West Coast Fiero, Fieros West, or any other organization - just that of this poor
bastard )
:)

Eric Nelson
Technician,
West Coast Fiero
310-305-4111

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fieromadman
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Report this Post05-25-2003 04:10 AM Click Here to See the Profile for fieromadmanClick Here to visit fieromadman's HomePageSend a Private Message to fieromadmanDirect Link to This Post
good lord, you guys owe me a new keyboard, ive been drooling on it too much...

SOMEBODY, ANYBODY, PLEASE MAKE THAT ENGINE PRETTY!!!

updates?

------------------
REMEMBER: If you cant win the race you loose the argument!!

www.geocities.com/j_depies

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Report this Post05-25-2003 07:41 AM Click Here to See the Profile for Kameo KidSend a Private Message to Kameo KidDirect Link to This Post

Nice looking work guys,.. .are you planning a dyno pull after the job is complete??

------------------

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chester
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Report this Post05-25-2003 01:00 PM Click Here to See the Profile for chesterSend a Private Message to chesterDirect Link to This Post
Gotta say - Awsome job!

The pride in this conversion really shows.

Keep up the good work guys!

------------------

383 V8 installed awaiting final hookup and light-off!! YEEEHAWWW!!!!
2.5" Drop
11" Brakes
17" Revolutions
RCC Coilover Suspension
Updated May 19 '03 www.dirtyratracing.org

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Report this Post05-25-2003 01:01 PM Click Here to See the Profile for SleeperSend a Private Message to SleeperDirect Link to This Post
 
quote
Originally posted by Kameo Kid:

Nice looking work guys,.. .are you planning a dyno pull after the job is complete??

i don't think WCF will, its mostly up to the customer.

[This message has been edited by Sleeper (edited 05-25-2003).]

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fierodustin_86
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Report this Post05-25-2003 01:33 PM Click Here to See the Profile for fierodustin_86Send a Private Message to fierodustin_86Direct Link to This Post
That swap is very clean and looks fantastic. I am really curious on how you put your alt. in the power steering pump position. Did you make your own brackets?? Let me know. thanks

------------------

86 Fiero SE
email: fierodustin@yahoo.com

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West Coast Fiero
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Report this Post05-25-2003 02:18 PM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
05-25-2003


damn - thats just flat-out sexy!

------------------
( the above was the thoughts, views, and opinions of a disgruntled Fiero mechanic, and do not express or
imply those of West Coast Fiero, Fieros West, or any other organization - just that of this poor
bastard )
:)

Eric Nelson
Technician,
West Coast Fiero
310-305-4111

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West Coast Fiero
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Report this Post05-25-2003 02:20 PM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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05-25-2003


damn - thats just flat-out sexy!

------------------
( the above was the thoughts, views, and opinions of a disgruntled Fiero mechanic, and do not express or
imply those of West Coast Fiero, Fieros West, or any other organization - just that of this poor
bastard )
:)

Eric Nelson
Technician,
West Coast Fiero
310-305-4111

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nocutt
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Report this Post05-25-2003 05:59 PM Click Here to See the Profile for nocuttSend a Private Message to nocuttDirect Link to This Post
HEAVEN HAVE MERCY ON MY SOUL...
Chris, steve, jess (mumbutu) and Erico...you guys are just sexy...that wiring is just the ...ish! GO MUMBUTU...lol!
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fieroX
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Report this Post05-25-2003 07:18 PM Click Here to See the Profile for fieroXSend a Private Message to fieroXDirect Link to This Post
u guys are nuts. Hell yeah, that thing is gonna rock.
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birdpoo
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Report this Post05-25-2003 10:26 PM Click Here to See the Profile for birdpooSend a Private Message to birdpooDirect Link to This Post
wires? where?! muhahahaha...


------------------

[This message has been edited by birdpoo (edited 05-25-2003).]

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spddy
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Report this Post05-26-2003 01:27 AM Click Here to See the Profile for spddyClick Here to visit spddy's HomePageSend a Private Message to spddyDirect Link to This Post
GREAT WORK GUYS....
see ya soon
bump
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Report this Post05-26-2003 01:39 AM Click Here to See the Profile for SleeperSend a Private Message to SleeperDirect Link to This Post
 
quote
Originally posted by spddy:

GREAT WORK GUYS....
see ya soon
bump


thats all you have too say?

------------------

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spddy
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Report this Post05-26-2003 12:30 PM Click Here to See the Profile for spddyClick Here to visit spddy's HomePageSend a Private Message to spddyDirect Link to This Post
No jaw is still on floor mopping up the drool, also wondering how many speeding tix I'm going to get driving it home(if the can keep up)
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87gt5speed
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Report this Post05-26-2003 02:05 PM Click Here to See the Profile for 87gt5speedSend a Private Message to 87gt5speedDirect Link to This Post
2 Bar MAP eh?........
can you say boooooooooooost?
I know it's gonna be more than 14.7 psi!!!!

------------------
---"Didn't those catch fire?"---
---"Why didn't you get an MR2?"---
---"The engine is WHERE?"---
---Liking Fiero's is a lonely business---

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Darth Fiero
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Report this Post05-26-2003 03:41 PM Click Here to See the Profile for Darth FieroClick Here to visit Darth Fiero's HomePageSend a Private Message to Darth FieroDirect Link to This Post
not bad. the one curiosity I have is how well that engine is going to run without some kind of intercooler setup. seems as tho heating the air twice is not going to be good even if you have alky injection. let me know how it runs and how much timing the engine is going to let you have at WOT without detonation. I hope you are not running the stock pistons. Guess I will have to wait and see how it turns out. BTW, what turbo is that or what is it off of?

------------------
Fiero-related Conversions Performed:

1985 SE 3800 Series 1 SC 4T60-E
1987 Coupe 3800 Series II Turbocharged 4T60-E
1987 SE 3.4 TDC 5-speed
1984 Coupe SBC V8 non-OD to 4T60 OD swap, electric power steering install
1985 Coupe 3800 Series II Supercharged 4T60-E

http://dtcc.cz28.com

[This message has been edited by Darth Fiero (edited 05-26-2003).]

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Report this Post05-26-2003 06:24 PM Click Here to See the Profile for nocuttSend a Private Message to nocuttDirect Link to This Post
Darth I believe that is the same turbo you are running...an '87 GN turbo. What is wrong with the pistons? It is a matter of tunning, I run 9.5:1 and almost 26 degrees of timing advance @ WOT with 6psi of course. I am planning to go 9psi as soon as I figure out if I am false knocking or if it is true knock...7 years and still counting (knock on wood)...lol!
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Report this Post05-27-2003 12:14 AM Click Here to See the Profile for spddyClick Here to visit spddy's HomePageSend a Private Message to spddyDirect Link to This Post
still drooling
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Report this Post05-27-2003 12:42 AM Click Here to See the Profile for KEVSend a Private Message to KEVDirect Link to This Post
Love the headers! So could you make another set but without a turbo "y-pipe". The stock manifolds our all the same from 91-94 NA or 92-95 S/C motors. Let me know.

------------------

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Report this Post05-27-2003 11:04 AM Click Here to See the Profile for Darth FieroClick Here to visit Darth Fiero's HomePageSend a Private Message to Darth FieroDirect Link to This Post
 
quote
Originally posted by nocutt:

Darth I believe that is the same turbo you are running...an '87 GN turbo. What is wrong with the pistons? It is a matter of tunning, I run 9.5:1 and almost 26 degrees of timing advance @ WOT with 6psi of course. I am planning to go 9psi as soon as I figure out if I am false knocking or if it is true knock...7 years and still counting (knock on wood)...lol!


looks a lot smaller than the turbo I am using. note the size of the compressor housing compared to the center section.
besides that, what is wrong with the stock pistons?? for one, they suck, no offense. at least the series II stockers have coated tops and are hypereutectic. my question to you is are you running both an SC and a turbo? if you are pushing just 6lbs of boost, I have no doubt you can run the timing you are running. but try heating that air a little bit more. trust me, been there, done that.


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Report this Post05-27-2003 06:51 PM Click Here to See the Profile for Ottawa_86gtClick Here to visit Ottawa_86gt's HomePageSend a Private Message to Ottawa_86gtDirect Link to This Post
I don't get it. I love the idea of the turbo and the S/C. Looks and sounds great as an idea.. but I can't see it work. The turbo will force air in the intake faster then the S/C can compress it. therefore the S/C will just be restricting flow. ?? (not flaming hear, just trying to learn the concept).

But I can see something really practical. Have the S/C power at the line and the turbo kicking in at higher RPM.

I want to learn more!

And can you give me more info on that alt. bracket? what did it start out as? how did you make it? what are the measurments?

cheers!
Eric

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