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The Challenge: 3.4 Swap in 1 week by Fastback 86
Started on: 04-05-2004 02:32 AM
Replies: 333
Last post by: Fastback 86 on 05-24-2004 02:41 AM
Fastback 86
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Report this Post05-02-2004 04:06 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Soon as I figure out what the heck that is you're describing to me?
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Fastback 86
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Report this Post05-04-2004 08:48 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
No real update at the moment. Its sitting and waiting right now. Hopefully, Reno will get back to me soon telling me that his buddy is done with the hoist and I can get it again. Till then, all I can do is get it all unhooked and ready to drop. And wait for the 88 flywheel to show up. (Thanks Again AnimalGT!!!).

Once its out, I can do the flywheel, fix the EGR tube, change the dipstick from the 3.4 one to the 2.8 one, an find out where the oil leak on the transmission side of the engine is and seal it. Soon as its out, I'll get to work on it and get some pics of what I'm doing.

Till then, go to my other thread

https://www.fiero.nl/forum/Forum1/HTML/041207.html

And let me know where you think my "V6-H.O." badges should go.

--Scott

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Report this Post05-05-2004 02:33 PM Click Here to See the Profile for SpyhunterSend a Private Message to SpyhunterDirect Link to This Post
Still lookin forward to hearing your impressions once it's done

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Fastback 86
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Report this Post05-05-2004 05:04 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
You and me both! I'm gettin real anxious now. I'm ready to go, all I need is the 88 flywheel (on its way) and the hoist (should be available very soon) and a little time to do it (got plenty of that) and I'll finally be able to really drive my car again. I can't wait! One of the first things I'm going to do, once I'm satisfied that its ready, is do my own Rally Through the Valley cause that road looked like a lot of fun for haulin @$$ on
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Report this Post05-05-2004 08:34 PM Click Here to See the Profile for OreifClick Here to visit Oreif's HomePageSend a Private Message to OreifDirect Link to This Post
 
quote
Originally posted by Fastback 86:

No real update at the moment. Its sitting and waiting right now. Hopefully, Reno will get back to me soon telling me that his buddy is done with the hoist and I can get it again. Till then, all I can do is get it all unhooked and ready to drop. And wait for the 88 flywheel to show up. (Thanks Again AnimalGT!!!).

Once its out, I can do the flywheel, fix the EGR tube, change the dipstick from the 3.4 one to the 2.8 one, an find out where the oil leak on the transmission side of the engine is and seal it. Soon as its out, I'll get to work on it and get some pics of what I'm doing.

Till then, go to my other thread

https://www.fiero.nl/forum/Forum1/HTML/041207.html

And let me know where you think my "V6-H.O." badges should go.

--Scott


Why are you changing to the 2.8L dipstick? You do realize that the dipstick markings are in reference to the bottom of the engine block for the size of the crankshaft, right? Changing the dipstick will cause you to have the incorrect level of oil. I know many will say that with the Fiero oil pan you need it, But that is incorrect. It is not the amount of oil in the oilpan, it is the level in relation to the crankshaft that is important. A low level of oil and the crankshaft will not sling enough oil up to the cylinders and cause more wear. Too much oil and the crackshaft will cause caviation creating a layer of foam. The air trapped in the oil from caviation will cause less oil to the bearing surfaces and cause excessive wear.

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Fastback 86
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Report this Post05-05-2004 10:49 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Thanks Oreif! As you noted, thats what I was told, that I should use the 2.8 dipstick with the 2.8 pan. Glad you pointed that out! Saves me a little trouble too, cause that dipstick tube does not want to come off.
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Fastback 86
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Report this Post05-07-2004 07:52 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Success! Another problem solved! Remember that absurdly high idle? Place your bets on the cause and I'll post a little later
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Report this Post05-07-2004 07:57 PM Click Here to See the Profile for avengador1Send a Private Message to avengador1Direct Link to This Post
So is it all fixed and running again?
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Fastback 86
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Report this Post05-07-2004 07:59 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
LOL I wish. No, still waiting for the hoist to be available and for the flywheel to show up. But I don't even need to start it to know that the problem I fixed was the source of the high idle.
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Report this Post05-07-2004 09:31 PM Click Here to See the Profile for BtotheBClick Here to visit BtotheB's HomePageSend a Private Message to BtotheBDirect Link to This Post
Was your foot on the gas?
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Report this Post05-07-2004 09:45 PM Click Here to See the Profile for SpyhunterSend a Private Message to SpyhunterDirect Link to This Post
Lets see - either a vacuum line you completely forgot to attach, or an electrical connector not plugged in (IAC?)

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Report this Post05-07-2004 09:52 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
So close Spyhunter!

If you take a look at your 2.8, theres a large black hose that goes from the bottom of the throttle body down to the lower intake manifold. Its kind of hard to trace because the upper plenum, distributor, cooling lines, wiring, spark plug wires, and a few other things are in the way. This was my problem. When we put the plenum back on after inspecting the vacuume lines and injector wiring, that line either came off the Throttle Body or was never reattached. So the tube was just sitting there, attached to the lower plenum but nothing else. So as soon as I started the car, the engine was sucking as much unfiltered air in through that tube as it could in addition to drawing air through the plenums.

And there you have a massive vacuum leak and a sure fire symptom for High Idle.

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Report this Post05-07-2004 09:57 PM Click Here to See the Profile for ToddsterSend a Private Message to ToddsterDirect Link to This Post
Hey Scott,

Great to hear all is well. I have not been in hibernation contrary to popular opinion, I have just been swamped with an endless mountian of work. It's still on for the next week or so.

Anyway, I've been folowing the thread when I can, just no time to post in the last 2 weeks.

You'll have to drive over the hill soon and tell us how it handles in the mountains

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Report this Post05-07-2004 10:10 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
 
quote
Originally posted by Toddster:

Hey Scott,

Great to hear all is well. I have not been in hibernation contrary to popular opinion, I have just been swamped with an endless mountian of work. It's still on for the next week or so.

Anyway, I've been folowing the thread when I can, just no time to post in the last 2 weeks.

You'll have to drive over the hill soon and tell us how it handles in the mountains


LOL I can't wait to. Remember, you can drive my 3.4 if I can drive your "Real" Indy when you build it

BTW, if you want to come play Fieros again, hopefully I will get the hoist Sunday and the proper flywheel by early next week, so I can drop the engine again and get the right flywheel on there. Let me know if you want to join in the fun.

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Report this Post05-08-2004 12:37 AM Click Here to See the Profile for moto838Send a Private Message to moto838Direct Link to This Post
Hey Scott; I haven't had much time to post lateley. On your f/w problem, I did the same thing with my 3.1 swap. In my case the car has a slight vibration at idle, since this car is a beater I've left it together, it has about 3000 miles on it since I put it together still makes 35lbs of oil press when hot at idle.

If it fraggs the main bearings then I'll pull it apart and fix it, till then I'll drive the snot out of it. In your case I'd fix it now and have the peace of mind. Just my thoughts. Joe

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Report this Post05-08-2004 12:41 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
 
quote
Originally posted by moto838:

Hey Scott; I haven't had much time to post lateley. On your f/w problem, I did the same thing with my 3.1 swap. In my case the car has a slight vibration at idle, since this car is a beater I've left it together, it has about 3000 miles on it since I put it together still makes 35lbs of oil press when hot at idle.

If it fraggs the main bearings then I'll pull it apart and fix it, till then I'll drive the snot out of it. In your case I'd fix it now and have the peace of mind. Just my thoughts. Joe


Same thing. It was very smooth (considering the old motor mounts and the aluminum flywheel bushings on it) while idling at 2500-3000 RPMs, so may not have ever even realized my mistake. Now that I know about it, I'm not going to take any chances. I don't feel like replacing the main bearings EVER, much less any time in the near future. Not on an engine with only 39k miles on it. I don't want to have to do any major repair work on it for a while now.

End of next week is what I'm shooting for. Wish me luck!

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Report this Post05-08-2004 12:46 AM Click Here to See the Profile for fierobearSend a Private Message to fierobearDirect Link to This Post
Hey, fb. If you need the hoist sooner, maybe i can have you pick up the hoist I'm buying from Tim Wilson (lives in Seaside), and I'll just get it from you next week. Let me know if that would work for you.
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Report this Post05-08-2004 12:48 AM Click Here to See the Profile for moto838Send a Private Message to moto838Direct Link to This Post
Good Luck!!!!!!!!! Joe
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Report this Post05-08-2004 12:52 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Thanks guys!

Bear, I'll probably see you in Chat in not to long, but anyway. I'll get the hoist back MOST LIKELY on Sunday. Till then, I still don't have the flywheel, so having the hoist wouldn't do me too much. I'll let you know if I need the hoist or not, and if you'd like me to pick it up for you, I can keep it here at my dads. 2 hoists wouldn't be a bad idea when picking the car with engine up to get the wheels back on

[This message has been edited by Fastback 86 (edited 05-08-2004).]

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Report this Post05-08-2004 12:52 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post

Fastback 86

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D'oh! Double post!

BTW, anyone in CA looking for a rebuildable 2.8 block and heads AND/OR a box of 3.4 parts?

[This message has been edited by Fastback 86 (edited 05-08-2004).]

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Report this Post05-13-2004 12:33 PM Click Here to See the Profile for moto838Send a Private Message to moto838Direct Link to This Post
Bump; Hey Scott where are you? Found your thread on page 7. Hope everything going ok! Joe
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Report this Post05-13-2004 04:30 PM Click Here to See the Profile for FastIndyFieroClick Here to visit FastIndyFiero's HomePageSend a Private Message to FastIndyFieroDirect Link to This Post
Man, best be finishing this thing up. If you don't get done pretty soon, I'll have to drive my Fiero out there and help ya.
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Report this Post05-13-2004 06:46 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
 
quote
Originally posted by FastIndyFiero:

Man, best be finishing this thing up. If you don't get done pretty soon, I'll have to drive my Fiero out there and help ya.


Not likely, Slacker!

I was just about to bump this one too! I did a bunch of errands today and got the new flywheel I need from Kragen. Picked up some car working gloves, 1/4" ratchet (mines having problems), and another can of Dupli Color Chevy Red Orange Engine Paint cause the upper plenum got a little messed up while the engine was being reinstalled. Since its off, why not give it another coat so it looks nice.

I'm going to get started disconnecting things today before dinner, but I have to work after dinner, so I won't get too far. With any luck, tomarrow I can drop it, swap that flywheel out, button it all back up, and stick it back in the car. We all know it won't be that quick and easy, but I'm betting I can do it in one long day.

I'll let you guys know sometime tomarrow how I'm doing.

I still have that 2.8 and all those 3.4 parts up for sale CHEAP. Let me know. I'll throw it up in the mall when I get a chance.

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Report this Post05-14-2004 05:08 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Mid-day update:

She's almost ready to drop. Everythings disconnected but the brakes. Unfortunately, I didn't get home from work (DJ service) till almost 2 last night, so I didn't get up till late and didn't get started on the Fiero till almost 11. Its 2 now and I'm getting some lunch. My friend Cullen helped me work on it this morning, but he had to go to work. Hopefully, my friend Toby can come down in a few and give me a hand.

Still To Do:
Drop engine
Seperate Engine and Trans
Replace flywheel
Put engine and trans back together
Put engine back in car
Reconnect

Dropping it and changine the flywheel really won't be bad. No meticulous stuff, nothing extremely hard to reach, and no tight spaces. Disconnecting and reconnecting everything are what takes forever, cause theres so much little stuff, and its all in some hard to reach corner.

I did get hung up a bit this morning also. When I drained the coolant, it came out a really gross color. I know that the engine sat for a while before I bought it, and the water pump on it was rusted from some coolant still being in the engine, so there was probably some gunk in the engine. In addition, I know its been a while since the cooling system was flushed. So while I had my buckets and what not, I proceded to flush the cooling system for good measure.

More later!

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Report this Post05-14-2004 11:42 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post

Fastback 86

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MMM dinner.......

Well, its out. The engine and trans are seperated. The engine is on the engine stand. Why is it on the engine stand? Funny you should ask...remember that oil leak?

Place your bets now. I'll be back on later with pics and the answer.

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Report this Post05-15-2004 01:00 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Nothin? You all must have better things to do than read my posts on Friday night

Ok, since I already put up a post in Tech that gives it away, here ya go:

Rear Main Seal

RRRRRRRRrrrrrrrrrrr I'm not happy. On the other hand, at least I found the problem, know how to fix it, can fix it, and have the engine out of the car where it will be easy to work on. I have to work tomarrow, so this won't get done till Sunday. *Sigh* Oh well. Hopefully it will get done then. Change the seal, put the new flywheel on, clutch and pressure plate on, back on the trans, back in the car. Assuming the rear main seal isn't too terrible, hopefully I will be able to start the car agian Sunday night.

Please God, let there be no more set backs.

Please go to my thread in Tech and throw out any tips and tricks you may have for changing the rear main seal!

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Report this Post05-15-2004 01:51 AM Click Here to See the Profile for sardonyx247Click Here to visit sardonyx247's HomePageSend a Private Message to sardonyx247Direct Link to This Post
You might want to change your water pump too, if it was all rusted. Autozone has them for $15.99, cheap insurance.

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'87 Blue GT 3.4L Swap in progress!!!!!!!!
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Report this Post05-15-2004 02:01 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Lucky for me, it was the water pump from the 3.4. Since I used the 2.8 timing cover and pump, all is well. My water pump is in pristine condition thankfully.
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Report this Post05-15-2004 02:19 AM Click Here to See the Profile for sardonyx247Click Here to visit sardonyx247's HomePageSend a Private Message to sardonyx247Direct Link to This Post
NICE
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Report this Post05-15-2004 02:35 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
OK, here's some pics and such for you guys from today.

First up, can we all guess which is the new flywheel and which is the old? I'll give you a hint, the new one doesn't have that *&^% weight on it.

Next, I was unhappy that the upper plenum got messed up (the paint did) during the swap, so while I had it off looking for that high idle problem, I hit it with a few more coats of Dupli Color Chevy Red Orange Engine Paint.

Here's a look inside the bell housing. Without ever looking at the engine, you can already tell the rear main seal is bad

And here's tonights wrap up pic. The engine is now on a stand. Note the mechanics gloves in the bottom left corner. Finally caved and got em. Stupid me didn't start using em till I'd made 2 blood sacrifices to the car. Then I finally got it through my head. I like these gloves.

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Report this Post05-15-2004 02:37 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post

Fastback 86

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Oh yeah, I still got that 2.8 and box o Camaro parts for sale. I'm puttin the 2.8 up for sale in The Mall if anyones interested.
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Report this Post05-15-2004 04:49 AM Click Here to See the Profile for SpyhunterSend a Private Message to SpyhunterDirect Link to This Post
gettin there - gettin there! So, enlighten me about rear main seals... dont know anything about em. is this something that came up as a result of doing the swap, or something incidental? Also what are mechanics gloves all about?

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Report this Post05-16-2004 01:47 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
 
quote
Originally posted by Spyhunter:

gettin there - gettin there! So, enlighten me about rear main seals... dont know anything about em. is this something that came up as a result of doing the swap, or something incidental? Also what are mechanics gloves all about?

Rear Main Seal is a very important seal that goes on the rear of the crankshaft, near the flywheel. It keeps the oil in the engine and not shooting out the back. So as you can imagine, its rather important. Its also a VERY common problem; a leaky Rear Main is a common source of oil leaks for most cars. The best time to fix it is now, while its out of the car. Otherwise, you'd be laying on your back under the car working above your head to do it. And before you got that far, you'd have to get the oil pan off, which is not easy to do with the engine on the cradle. If you have your engine out, replace the Rear Main. Cheap and easy insurance.

For me personally, most likely the seal was fine (only had 39k miles on it) until I ran it with that unbalanced flywheel on there. I don't doubt that is what caused the seal to fail, due to the vibrations. So since I already had the engine out and off the cradle, and realized it was a problem, I'm changing mine.

As for the mechanics gloves, they are just that. They're nice, synthetic, breathable gloves made for mechanicing. They have patches of leather or something similar over all the knuckles to protect them, grip well on most surfaces, and, surprisingly, don't make it hard to feel what you're doing. The main reason I never used gloves before is that I thought that if I was feeling around for a bolt or something, I'd never find it cause I wouldn't have the same sense of touch with the gloves on. While you are a little disconnected, its not bad at all. Best of all, they save you from all the little cuts and scratches you get from all the sharp things in the engine compartment. I can point out several places on the gloves that definately would have resulted in blood loss had I not been wearing the gloves. Worth the money to me (they were only like $15).

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Report this Post05-16-2004 01:11 PM Click Here to See the Profile for sardonyx247Click Here to visit sardonyx247's HomePageSend a Private Message to sardonyx247Direct Link to This Post
But won't your car starve if you don't feed it blood every once in a while
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Report this Post05-16-2004 01:46 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
I HATE CORPORATE AMERICA. Seems parts manufacturers like Fel Pro found out it was cheaper to make one piece Rear Main Seals than 2 piece ones, so I'll be Damned if I can find a 2 piece one. If I get the one piece, I have to drop the crank and I really don't want to do that cause I have no idea how or whats involved. I'm sure I could get it off, its the getting it all back together that worries me.

Ok, I need to get back to calling every parts store in the county.

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Fastback 86
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Report this Post05-16-2004 11:27 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post

Fastback 86

7849 posts
Member since Sep 2003
Thanks to Jazzman, Reno, and others who posted in my Tech thread and straightened me out. Now that I know how to do the seal right, it'll be a piece of cake. I'll get one (1 piece) tomarrow and the PVC cap to install it with tomarrow and get that taken care of. I have a class for a good chunk of the afternoon, but I plan to get the rear main replaced, get the flywheel, clutch and pressure plate reinstalled, and get it back on the cradle tomarrow. If I can con a friend into coming over, I might even get it back in the car, since that doesn't take too long. Unless I'm making incredible progress, I don't think it will be running tomarrow night, but by the end of the day Tuesday I think it will finally be done.
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Fastback 86
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Report this Post05-18-2004 01:22 AM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Rear Main Oil Seal - Check!
Neutrally Balanced Flywheel - Check!
Clutch and Pressure Plate - Check!
Engine back on the transmission and cradle - Check!

Few things to do tomarrow. Put the starter back on, reconnect the exhaust, reconnect a few sensors and such, things of that nature. Need to sand off the top of the upper plenum, make it all shiny again. Then I'll get a few extra hands and we'll get that thing back in the car. Then I reconnect everything and I'm ready to go FINALLY.

No pics tonight, the camera battery died right after the last picture I took. I'll get a few up tomarrow.

Sooooooo close...

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88White3.4GT
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Report this Post05-18-2004 05:10 PM Click Here to See the Profile for 88White3.4GTSend a Private Message to 88White3.4GTDirect Link to This Post
man you are getting close, i hope its ready to go cruise this weekend. hope it's sunny out on sat. ..
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1MohrFiero
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Report this Post05-18-2004 07:23 PM Click Here to See the Profile for 1MohrFieroSend a Private Message to 1MohrFieroDirect Link to This Post
Waiting for more pics...gotta say i have grown to love my mechanix gloves too. Just found a set at Home Depot or was it Lowes for $9.99. I am going to have to try them out and compare them to my Mechanix.

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Fastback 86
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Report this Post05-18-2004 07:47 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Very close now! Don't have time to post pics yet (Cardomain takes a while to load them) and I've still got things to do. As of right now, its sitting next to the car waiting to go back in. I need one more pair of hands, who should (read: BETTER) be on his way over right now, and it goes back in! Then its just connecting everything again. I'd like to note that I did the "unbolt the slave cylinder, don't take off the clutch line" trick this time, and I must say its making things A LOT easier

For now, I need to clean up the garage a little more and get everything out of the way and the hoist and what not in place. I really think I'll be driving it tonight!

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