For various reasons (mainly weight and bulk), I decided to nix the dual 10" subs that were behind my seats. So I had to think up another subwoofer setup for the system. I didn't want to use another behind-the-seat setup, and didn't want people kicking in a footwell sub. That basically left me with one option: the rear console. I didn't want to use the usual console sub setup, because the exposed speaker just screams
"Steal me!" I recently built a powered subwoofer setup for my home theater system, using a down-firing arrangement, and thought it would be neat to build a "stealthed" console sub with a down-firing speaker. After making some measurements and doing some calculations, I figured I could fabricate a box with about 0.5 ft3 volume, using an 8" woofer. After some looking around, I went with this 8" DVC sub and a modest bridgeable amp with crossover and bass boost. With a box volume of 0.5 ft3 and some stuffing, the Qtc should be around 0.7 or so. In layman's terms, it means the sound quality will be superior to your average car subwoofer setup.
But enough of the audio geek stuff. Y'all want to see what it looks like, right? Here's a "cutaway" view of the box, taken before I installed the second side panel.
As you can see, the box is "skewed" to match the angle of the firewall. The side panels extend beyond the back of the box, to hide the ECM and wiring.
The box is mounted to the firewall using metal brackets. I fabbed up some box mounts using 1" aluminum angle stock and pieces of 1x2" lumber. The idea is to have the box's mounting screws sink into the wood instead of peeking out the other side of a metal bracket and damaging the wiring. Here you see the box mounts installed on the firewall.
I designed the box so that it snugs into the recessed part of the firewall cover, just like the original console did. This should hopefully make the box look like it belongs there. It is bigger than the original console, though. But it doesn't interfere with the seats. Here you can see the (unfinished) box being test-fitted onto the firewall.
It's hard to see in that photo, but the box is suspended about 1.5" above the center console. This should allow enough space for the sound to radiate out into the cabin. In the next photo, you get a peek at the underside of the box, and a better view of the empty space underneath.
I'll update this thread as I progress with the project.
[This message has been edited by Blacktree (edited 06-05-2004).]