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Let me show you how to build a fiberglass body. LOTS of pics. by Dan Ro
Started on: 09-08-2008 01:48 AM
Replies: 37
Last post by: JesseM on 04-11-2010 11:53 AM
Dan Ro
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Report this Post09-08-2008 01:48 AM Click Here to See the Profile for Dan RoSend a Private Message to Dan RoDirect Link to This Post
















I did tell you that there were a lot of photo's
















Still More, but I hope you like.












and that completes the show.
I really hope that it wasn't a waste of your time.
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exoticse
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Report this Post09-08-2008 01:56 AM Click Here to See the Profile for exoticseSend a Private Message to exoticseDirect Link to This Post


It truly is an amazing build, but it has been posted here before.

Still i am sure there are some who have not seen it before.

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Dan Ro
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Report this Post09-08-2008 02:15 AM Click Here to See the Profile for Dan RoSend a Private Message to Dan RoDirect Link to This Post
 
quote
Originally posted by exoticse:
It truly is an amazing build, but it has been posted here before.

Still i am sure there are some who have not seen it before.


Sorry, I would have not posted it if I had known.
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exoticse
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Report this Post09-08-2008 02:19 AM Click Here to See the Profile for exoticseSend a Private Message to exoticseDirect Link to This Post


No worries, i think we all have made a repost at one point or another.

Don't sweat it. just keep the cool contributions coming.
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Monkeyman
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Report this Post09-08-2008 03:17 AM Click Here to See the Profile for MonkeymanSend a Private Message to MonkeymanDirect Link to This Post
Speak for yourself! I've never posted a repost that has been posted by another poster before I posted it in a post.

=======================
[ERROR MESSAGE #49578-45]

Use of the word "post" more than (2) times in a single thread is not allowed by this forum. Please delete the included post or face being banned. 110100010100110101
=======================

Anybody have the link to the original original thread (on some other forum)?

[This message has been edited by Monkeyman (edited 09-08-2008).]

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kawana
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Report this Post09-08-2008 04:11 AM Click Here to See the Profile for kawanaClick Here to visit kawana's HomePageSend a Private Message to kawanaDirect Link to This Post
I think a repost every now and again is a good thing.. what good is a thread thats been archived? The chances of coming across the original thread without specifically looking for it isn't very good. Anywho, thats quite an amazing build. I wish i had the skills to do that, my concern is mostly, how would you keep both sides perfectly even while carving the foam.. Mine would look wonky lol
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3.6lvvt6spdgt
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Report this Post09-08-2008 04:58 AM Click Here to See the Profile for 3.6lvvt6spdgtSend a Private Message to 3.6lvvt6spdgtDirect Link to This Post
i liked it better with out the fin
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R Runner
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Report this Post09-08-2008 05:14 AM Click Here to See the Profile for R RunnerSend a Private Message to R RunnerDirect Link to This Post
Very very nice job. It looks great! Any more details about it? I am guessing that the blocks are foam, but how did the shape get cut so accurately? Fiberglass thickness taken into account?

Thank you for sharing.

------------------
Paul

For a full history of my IMSA Build: http://www.cardomain.com/ride/789315
HHP Adjustable Sway bars for ALL MODELS: https://www.fiero.nl/forum/Forum4/HTML/036556.html

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Lambo nut
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Report this Post09-08-2008 11:38 AM Click Here to See the Profile for Lambo nutSend a Private Message to Lambo nutDirect Link to This Post
So, how do the doors open and close?
Looks like too much thickness added to the doors, for the hinges to work that are on the car.

Kevin
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Amida
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Report this Post09-08-2008 12:03 PM Click Here to See the Profile for AmidaSend a Private Message to AmidaDirect Link to This Post
 
quote
Originally posted by R Runner:

how did the shape get cut so accurately? Fiberglass thickness taken into account?

Thank you for sharing.



I believe it was all shaped & smoothed on the spot by hand. Symmetry is done with a large assortment of measurement tools, profile gauges, sweeps, & templates. It may not be computer perfect, but as close as the eye can see. The foam is undersized, by maybe 1/8", to allow for subsequent fiberglass layup thickness.

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Eclipse
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Report this Post09-08-2008 12:39 PM Click Here to See the Profile for EclipseSend a Private Message to EclipseDirect Link to This Post
Excellent! I've always wanted to do a countach this way. I know there are DIY plans out there.

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Jay Brintnell
Southern Ontario Fiero Association
Yellow 85 Notchback(A.K.A. GodFearN)

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California Kid
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Report this Post09-08-2008 12:40 PM Click Here to See the Profile for California KidSend a Private Message to California KidDirect Link to This Post
Very nice job, what was the owner's motivation to do this to an already nice NSX ???
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madcurl
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Report this Post09-08-2008 01:24 PM Click Here to See the Profile for madcurlSend a Private Message to madcurlDirect Link to This Post
I wonder if those Ferrari lawyers are calling them, especially since molds are made?
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Report this Post09-08-2008 02:32 PM Click Here to See the Profile for FierociousGTSend a Private Message to FierociousGTDirect Link to This Post
Not my cup of tea but amazing skills...
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Dan Ro
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Report this Post09-08-2008 03:17 PM Click Here to See the Profile for Dan RoSend a Private Message to Dan RoDirect Link to This Post
 
quote
Originally posted by FierociousGT:

Not my cup of tea but amazing skills...


Same here but (in slack-jawed accent) I SURE DARN LEARNED ME A GOOD SOMETHING.

[This message has been edited by Dan Ro (edited 09-08-2008).]

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Kyle1016
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Report this Post09-08-2008 03:25 PM Click Here to See the Profile for Kyle1016Send a Private Message to Kyle1016Direct Link to This Post
amazing work, but the nsx was perfect before!
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Report this Post09-08-2008 03:52 PM Click Here to See the Profile for AmidaSend a Private Message to AmidaDirect Link to This Post
I believe it was a one-off project; didn't see any tooling being made in the photos. The bodyman had excellent skill & a sharp eye. Good enough to paint it black.
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Eclipse
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Report this Post09-08-2008 04:17 PM Click Here to See the Profile for EclipseSend a Private Message to EclipseDirect Link to This Post
Where would be the best place to buy bulk fiberglass cloth for a project like this? Cost?

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Jay Brintnell
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[This message has been edited by Eclipse (edited 09-08-2008).]

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matchmade
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Report this Post09-08-2008 10:39 PM Click Here to See the Profile for matchmadeSend a Private Message to matchmadeDirect Link to This Post
Now someone needs to get on making a 90 prototype replica, with molds for the rest of us of course...
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Amida
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Report this Post09-09-2008 10:53 AM Click Here to See the Profile for AmidaSend a Private Message to AmidaDirect Link to This Post
 
quote
Originally posted by Eclipse:

Where would be the best place to buy bulk fiberglass cloth for a project like this? Cost?


Fiberglast.com is an online supplier in the USA, don't know if there are restrictions for resins to CAN. however. Also, check your local phone directory for starters; automotive/boating/aerospace. There should be distributors in every metropolitan area. Also, any Corvette specialty shop should know about fiberglass suppliers.

[This message has been edited by Amida (edited 09-09-2008).]

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e30tech
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Report this Post09-09-2008 12:36 PM Click Here to See the Profile for e30techSend a Private Message to e30techDirect Link to This Post
That is flipin sweet. I tinker with fiberglass a little bit. sub boxes are my specialty. i have build door panels and thats about it. Right now im makeing a body kit for my bmw. ill let you know how that turns out. Then after that im thinking about trying my hands on a full body.

I can cut and shape foam for the kit on the bimmer (but hey who cant cut foam lol) it is a trail and error process but for the most part i think anyone can do it. Its not beyond anyones scope!!
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Report this Post09-09-2008 09:17 PM Click Here to See the Profile for AmidaSend a Private Message to AmidaDirect Link to This Post
 
quote
Originally posted by California Kid:

Very nice job, what was the owner's motivation to do this to an already nice NSX ???


Maybe because in Japan, the NSX is more common & doesn't have as much WoW factor.

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exoticse
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Report this Post09-10-2008 02:18 AM Click Here to See the Profile for exoticseSend a Private Message to exoticseDirect Link to This Post


Here are a couple of other cool builds ongoing.

The Splinter

http://www.joeharmondesign.com/index.html

The Bailey Blade

http://www.baileyblade.com/
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Report this Post09-10-2008 03:54 AM Click Here to See the Profile for SongmanClick Here to visit Songman's HomePageSend a Private Message to SongmanDirect Link to This Post
I think this is the original site...

http://www.6park.com/enter7/messages/gvk21098.html

For all of you that can read Chinese.

------------------
The 6th Annual California Coast Run
October 24-26, 2008

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Report this Post09-10-2008 09:19 AM Click Here to See the Profile for FierociousGTSend a Private Message to FierociousGTDirect Link to This Post
 
quote
Originally posted by California Kid:
Very nice job, what was the owner's motivation to do this to an already nice NSX ???


 
quote
Originally posted by Kyle1016:
amazing work, but the nsx was perfect before!



 
quote
Originally posted by Songman:
I think this is the original site...

http://www.6park.com/enter7/messages/gvk21098.html

For all of you that can read Chinese.


Loyde Rascoe at Fastfieros can

[This message has been edited by FierociousGT (edited 09-10-2008).]

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anthony_86gt
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Report this Post09-10-2008 12:14 PM Click Here to See the Profile for anthony_86gtSend a Private Message to anthony_86gtDirect Link to This Post
to do this to a fiero.......sweet! but to a NSX?!?!
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David DeVoe
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Report this Post09-10-2008 07:54 PM Click Here to See the Profile for David DeVoeSend a Private Message to David DeVoeDirect Link to This Post
I liked everything about it until I saw the Ferrari badge.
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SMTHGT
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Report this Post04-10-2010 04:16 AM Click Here to See the Profile for SMTHGTSend a Private Message to SMTHGTDirect Link to This Post
BUMP... Because it was on page 209..

------------------
SMTHGT.....
aka. "SmoothGT"

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engine man
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Report this Post04-10-2010 05:04 AM Click Here to See the Profile for engine manSend a Private Message to engine manDirect Link to This Post
Great job and made it look like there nothing to it due to his super high skill level
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Report this Post04-10-2010 07:06 AM Click Here to See the Profile for Fierokid87Send a Private Message to Fierokid87Direct Link to This Post
Is that built on an Acura NSX?

------------------
Go here to see more of my Formula: " TARGET=_blank>http://www.cardomain.com/memberpage/430754

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The MaD cOw
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Report this Post04-10-2010 09:09 AM Click Here to See the Profile for The MaD cOwSend a Private Message to The MaD cOwDirect Link to This Post
yes. ...was mentioned a couple of times further up
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Report this Post04-10-2010 11:57 AM Click Here to See the Profile for BlacktreeClick Here to visit Blacktree's HomePageSend a Private Message to BlacktreeDirect Link to This Post
If I remember correctly, the builder made heavy use of templates and hot-wire cutting implements, in order to achieve the symmetry and smooth curves. The shape was made of foam, then covered in fiberglass. After the fiberglass cured, the foam was dug out, leaving the fiberglass shell.

With that construction process, there are no molds. Making another copy would require starting over from scratch, or pulling molds from the existing body. So I don't think Ferrari would have grounds for a lawsuit.
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pontiackid86
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Report this Post04-10-2010 09:42 PM Click Here to See the Profile for pontiackid86Send a Private Message to pontiackid86Direct Link to This Post
Wow dude. You did an amazing job
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Report this Post04-10-2010 09:57 PM Click Here to See the Profile for grkboy707Send a Private Message to grkboy707Direct Link to This Post
I'm at a loss for words. I can't even start to say how amazing that looks! How long did it take?
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Alex4mula
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Report this Post04-10-2010 10:39 PM Click Here to See the Profile for Alex4mulaSend a Private Message to Alex4mulaDirect Link to This Post
The Ferrari kit is ok. But better tell me more about this great looking minivan.

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nosaint
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Report this Post04-10-2010 10:57 PM Click Here to See the Profile for nosaintSend a Private Message to nosaintDirect Link to This Post
gotta love the japanese!
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Report this Post04-11-2010 03:38 AM Click Here to See the Profile for SMTHGTSend a Private Message to SMTHGTDirect Link to This Post
 
quote
Originally posted by exoticse:
Here are a couple of other cool builds ongoing.

The Splinter

http://www.joeharmondesign.com/index.html



Exoticse.... What do you think of the "skin~cover" over the rear clip..??

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JesseM
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Report this Post04-11-2010 11:53 AM Click Here to See the Profile for JesseMSend a Private Message to JesseMDirect Link to This Post
 
quote
Originally posted by Alex4mula:

The Ferrari kit is ok. But better tell me more about this great looking minivan.



In the first post I was like, Is this in Japan? Before anyone confirmed it because of those mini vans lol. When I lived in Japan You would see those pimped out vans almost everyday rolling around.
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