| quote | Originally posted by ICCAMDFIERO: But I really dont want to cut into the frame if I dont have to. Anyone have any ideas, or know of a solution? Thanks --Greg |
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I do not like cutting the frame to fix this issue either...
Since you already cut the heads off, and the witch hat nut (it is shaped like a witch's hat) is already spinning, just take a big hammer and knock what is left up into the frame rail. Doing this will help remove what is left of the sheet metal tab that used to hold the witch hat nut in place and keep it from spinning. Then remove the bolt/witch hat assy from the frame rail either through the oval holes in the side, or by removing the rear bumper assembly to have full access to the inside of the frame rail.
Once you have the witch hat removed, it will be much easier to remove it from what is left of the bolt since you can clamp the bolt side in a vice and use a large cresent or pipe wrench to remove the witch hat nut (or get out the torch to heat up the nut to help break it free). Once the witch hat nut is free, it needs to be welded to a piece of steel bar. The size/shape isn't that important, but it needs to be longer than the frame is wide so it will keep the witch hat nut from spinning.
Once done, slide the new witch hat/steel bar assy back in and line up the nut with the hole. I left the assy free to move on both of my 88's, but some may want to secure them so they do not move around when there is not a cradle bolted in place - RTV on the bottom surface of the bar or drilling 2 small holes on the bottom of the frame rail and plug welding it into plate both do the trick - just make sure it is in the right place before welding.
If you take the rear bumper assy off (my preferred method) you will have full access to the witch hat nut area to clean up what remains of the sheet metal tab that used to hold in in place. In this pic, the modified witch hat/bar assy is installed.
In the event the witch hat is spinning and you do not want to cut the bolt, after taking the rear bumper assy off you will have full access to the witch hat nut:
Use a long pry bar to remove what is left of the sheet metal tab and then fill the inside of the frame rail with steel to wedge against the bottom flange of the witch hat nut to keep it from spinning.
The bottom piece next to the flange on the witch hat nut needs to have a sharp 90 degree corner (no rounded corners). Once the steel is in place, you can apply the needed effort to break the bolt free from the witch hat nut (usually not much, just more than a rusted/busted piece of sheet metal could withstand).
Once the bolts are out, remove the witch hat nuts from inside the frame rails and perform the bar modification:
[This message has been edited by fieroguru (edited 02-06-2010).]