Some of you guys have it wrong. Lexan does not shatter into little bitty shards. Sorry, but I worked with "Lexan" and other types of 'plastics' for years. Here's the straight scoop.
There are 2 major types of plastic sheeting. Acylic--and polycarbonate.
Lexan is the trade name for polycarbonate, (GE) as it was the very 1st polycarbonate, and Lexan is now what everyone calls all polycarbonate, no matter what manufactorer makes it. GE plastics made the 1st polycarbonate in the US and gave it the trade name Lexan.
Plexiglas was the original trade name for acrylic, (Rohm and Haas) and what everyone now calls plexi is any acrylic made by any of a number of manufactorers.
Acrylic will shatter easily and badly.
polycarbonate (Lexan) will not. Poly gives, bends, is moldable, can easily be machined, bored, sawed, threaded etc, without cracking or shattering.(Acrylic is far less forgiving) It is softer than acrylic, therefore scratches easier than acrylic.
Polycarbonate is more expensive than acrylic, but, it can be bent with just a little heat. On a warm day, I can bend a sheet of 4' X 4' poly, to 90 degrees and beyond without it cracking--up to a sheet thickness of 1/4". Do NOT attempt this with acrylic.
An easy way to find out if you are working with acrylic or poly, is to take a sharp knife, and attempt to whittle off a sliver from one ede of the material. If you can, without the knife skipping along, and chipping the material, it is polycarbonate.
[This message has been edited by maryjane (edited 12-01-2008).]