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Bad Alternator OR how do i define if my fusible link is bad OR is it something else? by hcforde
Started on: 10-01-2017 03:43 PM
Replies: 14 (1028 views)
Last post by: 85 SE VIN 9 on 10-05-2017 09:18 AM
hcforde
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Report this Post10-01-2017 03:43 PM Click Here to See the Profile for hcfordeSend a Private Message to hcfordeEdit/Delete MessageReply w/QuoteDirect Link to This Post
Some time ago my 1985 2M4 had to be jumped. I saw some smoke and smelled that bad electrical frying smell. It was quickly dis connected and the car did start. The battery charges up on house current but the alternator won't charge it. I was about to take out the alternator and read the Ogre's post that it could be a fusible link because of how GM wired their alternators. I have also read on how difficult it can be to remove the alternator and want to avoid it if necessary. I think this is the original alternator but I am at the least the 3rd owner.

Where is the fusible link ?
If it is fried is it easily noticed?
If you have a bad fusible link can the Alternator still be tested?

This is what the Ogre had to say

If the car has good wiring then it's not a problem. But what if the wiring fails? From first diagram, some Examples:
Pin A is loose (Pin S on a CS alt)
C500 pin E4 is bad (This can cause C500 to melt or catch fire.)
Splice S501 is bad
Fuse Link A is fried


Was C500 what I was smelling?

Thanks
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Gall757
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Report this Post10-01-2017 04:07 PM Click Here to See the Profile for Gall757Send a Private Message to Gall757Edit/Delete MessageReply w/QuoteDirect Link to This Post
Look for discoloration or change of shape on the fusable links.

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Stubby79
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Report this Post10-02-2017 04:40 AM Click Here to See the Profile for Stubby79Send a Private Message to Stubby79Edit/Delete MessageReply w/QuoteDirect Link to This Post
I'd be checking to see if there was a different voltage at the alternator output stud than there is at the battery. It will point you in the right direction, based on if it is or not, and which way it differs.
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85 SE VIN 9
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Report this Post10-02-2017 09:27 AM Click Here to See the Profile for 85 SE VIN 9Send a Private Message to 85 SE VIN 9Edit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by hcforde:

Some time ago my 1985 2M4 had to be jumped. I saw some smoke and smelled that bad electrical frying smell. It was quickly dis connected and the car did start.

Thanks


I don't think I've ever actually jumped a Fiero, but I have hooked up lots of booster batteries, even driven with one hooked up. Never had anything like this happen. How exactly were the connections made? Where was the smoke?

[This message has been edited by 85 SE VIN 9 (edited 10-02-2017).]

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hcforde
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Report this Post10-02-2017 11:36 AM Click Here to See the Profile for hcfordeSend a Private Message to hcfordeEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by 85 SE VIN 9:


I don't think I've ever actually jumped a Fiero, but I have hooked up lots of booster batteries, even driven with one hooked up. Never had anything like this happen. How exactly were the connections made? Where was the smoke?



The positive and negative cables were reversed. I was thinking it but did not state it in the original post.

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Stubby79
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Report this Post10-02-2017 11:42 AM Click Here to See the Profile for Stubby79Send a Private Message to Stubby79Edit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by hcforde:


The positive and negative cables were reversed. I was thinking it but did not state it in the original post.


Rather crucial information there. Be glad it's only your alternator that isn't working. You might have blown the fuseable link, you might have fried the rectifier in the alternator.

My suggestion of checking for voltage at the alt vs the battery still applies though.
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2.5
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Report this Post10-03-2017 10:06 AM Click Here to See the Profile for 2.5Send a Private Message to 2.5Edit/Delete MessageReply w/QuoteDirect Link to This Post
If a fusible link fails, doesn't it sever the connection entirely? Like a fuse?
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theogre
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Report this Post10-03-2017 11:50 AM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
IF only the alt is bad then very lucky... jumped wrong can and often will break anything connected to the battery like Radio, ECM, etc.

 
quote
Originally posted by 2.5:
If a fusible link fails, doesn't it sever the connection entirely? Like a fuse?
Most times Yes. Plus insulation will smoke and swell to prevent car fire and to keep two end to short to frame. (Fusible link wire isn't special but insulation is and made for the job.)

------------------
Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should.
(Jurassic Park)


The Ogre's Fiero Cave

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hcforde
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Report this Post10-03-2017 12:34 PM Click Here to See the Profile for hcfordeSend a Private Message to hcfordeEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Gall757:

Look for discoloration or change of shape on the fusable links.



Visibly I have no issues there so the Alternator is most likely what I have to deal with.
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hcforde
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Report this Post10-03-2017 12:42 PM Click Here to See the Profile for hcfordeSend a Private Message to hcfordeEdit/Delete MessageReply w/QuoteDirect Link to This Post

hcforde

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Member since Mar 2013
 
quote
Originally posted by theogre:

IF only the alt is bad then very lucky... jumped wrong can and often will break anything connected to the battery like Radio, ECM, etc.

[QUOTE]Originally posted by 2.5:
If a fusible link fails, doesn't it sever the connection entirely? Like a fuse?
Most times Yes. Plus insulation will smoke and swell to prevent car fire and to keep two end to short to frame. (Fusible link wire isn't special but insulation is and made for the job.)

[/QUOTE]

It starts and runs without an issue. It actually runs very well. I have noticed that when I have run it for a while and the battery charge is lower it balks at acceleration so I am going to start using penetrating oil on the bolts now for a Sunday removal and change of the alternator. ANy suggestions of what to get from the local car parts place OR Amazon? SInce it is Tuesday I can easily get it here. This is not a daily driver.

Thanks for the replies and help.

[This message has been edited by hcforde (edited 10-03-2017).]

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85 SE VIN 9
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Report this Post10-03-2017 04:28 PM Click Here to See the Profile for 85 SE VIN 9Send a Private Message to 85 SE VIN 9Edit/Delete MessageReply w/QuoteDirect Link to This Post
This is the CS alternator, which I think would be an upgrade for you. If so you would need a new plug and the right connections. I got this one from Amazon. Another advantage is it's smaller.

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2.5
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Report this Post10-04-2017 11:27 AM Click Here to See the Profile for 2.5Send a Private Message to 2.5Edit/Delete MessageReply w/QuoteDirect Link to This Post
Check to see if your alt bracket is cracked near where the sliding bolt is, if it is you'll want the repair kit from Rodney Dickman ready.
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Report this Post10-04-2017 01:06 PM Click Here to See the Profile for 2.5Send a Private Message to 2.5Edit/Delete MessageReply w/QuoteDirect Link to This Post

2.5

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quote
Originally posted by 85 SE VIN 9:

This is the CS alternator, which I think would be an upgrade for you. If so you would need a new plug and the right connections. I got this one from Amazon. Another advantage is it's smaller.



Looks like it is only 100 amp when I search it. There should be higher amp options?
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hcforde
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Report this Post10-05-2017 05:31 AM Click Here to See the Profile for hcfordeSend a Private Message to hcfordeEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by 2.5:


Looks like it is only 100 amp when I search it. There should be higher amp options?


This is a stock 2.5. Original equipment is 66 amps I believe. Why would more than 100 Amps be better? Please school me on this because I am wondering about the SI VS the CS alternators. Also it is insured as a classic car so my yearly mileage is limited.
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85 SE VIN 9
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Report this Post10-05-2017 09:18 AM Click Here to See the Profile for 85 SE VIN 9Send a Private Message to 85 SE VIN 9Edit/Delete MessageReply w/QuoteDirect Link to This Post
Is replacing the alternator on a 2.5 difficult? If not, maybe you should just get the rebuild kit.
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