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Coolant tube repair advice by Akheron
Started on: 07-19-2019 11:45 AM
Replies: 15 (687 views)
Last post by: Will on 07-29-2019 07:48 AM
Akheron
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Report this Post07-19-2019 11:45 AM Click Here to See the Profile for AkheronSend a Private Message to AkheronEdit/Delete MessageReply w/QuoteDirect Link to This Post
I have a question about coolant tube repair - the long ones that run under the rocker panel. Last summer I had the coolant tubes patched using a patch kit from Rodney Dickman due to corrosion caused by rotting tube brackets. Unfortunately, the damage is too extensive, so they have began leaking again. I purchased a set of used tubes from the Fiero Factory, but I don't want to give up on my originals just yet as finding good condition tubes is getting harder and harder to find. So, I would like to have the bad section of the tubes cut out and a new piece of stainless welded in its place. Can anyone provide any guidance on what grade of stainless these tubes are made of? Also, to whom would I have make this repair (I can't weld)? A muffler shop? I am in the Chicagoland area, so if anyone has any good advice on the best way to repair the tube as well as a recommendation on whom I could take the tubes to perform the repair, I would greatly appreciate it.
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Will
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Report this Post07-19-2019 12:06 PM Click Here to See the Profile for WillSend a Private Message to WillEdit/Delete MessageReply w/QuoteDirect Link to This Post
Corroded or smashed? Photos?
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Akheron
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Report this Post07-19-2019 03:52 PM Click Here to See the Profile for AkheronSend a Private Message to AkheronEdit/Delete MessageReply w/QuoteDirect Link to This Post
Sorry, no pictures to post. The damage is definitely corrosion which occurred under the coolant tube brackets at both the rear and forward brackets on both sides of the car. Coolant was sweating through the pipe on both sides. Another question I have is just how necessary are the drain plugs in these pipes? Most of the threads I've read on the forums say not to use them when draining the coolant due to their tendency to seize up. If I can find someone to weld in a new piece of pipe, I'm thinking I'll just have them delete the plugs and weld in just a straight piece of pipe. Any thoughts?
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Patrick
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Report this Post07-19-2019 05:55 PM Click Here to See the Profile for PatrickSend a Private Message to PatrickEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Akheron:

Another question I have is just how necessary are the drain plugs in these pipes?


I've had multiple Fieros over the last 20 years and I've yet to remove a coolant pipe drain plug.
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gtoformula
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Report this Post07-19-2019 07:17 PM Click Here to See the Profile for gtoformulaSend a Private Message to gtoformulaEdit/Delete MessageReply w/QuoteDirect Link to This Post
Anytime that I do a repair that is coolant related I remove one, or both, of my coolant tube drain plugs. Both of mine can be easily removed and replaced ... very helpful in getting the coolant level down below whatever part in the system that I need to service. I have a southern car and that is certainly a factor. I also have a set of coolant tubes that I removed from a 1988 Formula. Very solid parts without any corrosion, so if anyone is interested contact me for additional information.
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Dennis LaGrua
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Report this Post07-19-2019 07:42 PM Click Here to See the Profile for Dennis LaGruaSend a Private Message to Dennis LaGruaEdit/Delete MessageReply w/QuoteDirect Link to This Post
We remove those coolant pipe plugs out all the time. Only once I had to heat them with the torch but they came out. When they are replaced we use a 1/4 NPT hex pipe plug. The ones that we have in the shop have a larger hex than the OEM plugs and are made of brass. That insures that they won't rust in place.

------------------
" THE BLACK PARALYZER" -87GT 3800SC Series III engine, custom ZZP /Frozen Boost Intercooler setup, 3.4" Pulley, Northstar TB, LS1 MAF, 3" Spintech/Hedman Exhaust, P-log Manifold, Autolite 104's, MSD wires, Custom CAI, 4T65eHD w. custom axles, Champion Radiator, S10 Brake Booster, HP Tuners VCM Suite.
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Patrick
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Report this Post07-19-2019 09:07 PM Click Here to See the Profile for PatrickSend a Private Message to PatrickEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by gtoformula:

Anytime that I do a repair that is coolant related I remove one, or both, of my coolant tube drain plugs.... very helpful in getting the coolant level down below whatever part in the system that I need to service.


IMO, that's what the radiator petcock is for.
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Zentaury
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Report this Post07-20-2019 12:27 AM Click Here to See the Profile for ZentaurySend a Private Message to ZentauryEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Patrick:

IMO, that's what the radiator petcock is for.


Is the radiator petcock good to “drain the engine” too?

Is better to drain it from the radiator rather than from the engine plugs?

Or in that particular case applies removing directly the hose?
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Patrick
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Report this Post07-20-2019 01:11 AM Click Here to See the Profile for PatrickSend a Private Message to PatrickEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Zentaury:

Is the radiator petcock good to “drain the engine” too?


Compared to using the coolant tube drain plugs? Sure... especially if the back of the Fiero has been raised a bit.

 
quote
Originally posted by Zentaury:

Is better to drain it from the radiator rather than from the engine plugs?

Or in that particular case applies removing directly the hose?


When I want to thoroughly flush any car's cooling system, I disconnect the hoses to both flush and reverse flush every area.
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AsaBergman
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Report this Post07-20-2019 01:22 AM Click Here to See the Profile for AsaBergmanSend a Private Message to AsaBergmanEdit/Delete MessageReply w/QuoteDirect Link to This Post
Akheron, find an exhaust shop that can do stainless exhaust and they should be able to do it. The pipes are a low grade stainless.
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Will
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Report this Post07-22-2019 10:34 AM Click Here to See the Profile for WillSend a Private Message to WillEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Dennis LaGrua:

We remove those coolant pipe plugs out all the time. Only once I had to heat them with the torch but they came out. When they are replaced we use a 1/4 NPT hex pipe plug. The ones that we have in the shop have a larger hex than the OEM plugs and are made of brass. That insures that they won't rust in place.



I've successfully used Grabit extractors to remove the OE plugs. https://www.thegrabitstore....xtractor-4-piece-kit

For once we agree on something. I replace GM's stainless hex socket plugs with brass external hex plugs. It's just a 1/8" pipe plug. I also use teflon tape every time I reinstall.

 
quote
Originally posted by Patrick:

IMO, that's what the radiator petcock is for.


The lower radiator hose is a few inches above the bottom of the radiator, so the petcock does not drain the right side coolant tube.

I hands-down prefer the drain plugs over other methods of draining the cooling system. I can capture the largest share of the coolant with the least mess that way.

Also, a stock V6 cooling system holds over 3 gallons.
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Patrick
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Report this Post07-22-2019 02:48 PM Click Here to See the Profile for PatrickSend a Private Message to PatrickEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Will:

The lower radiator hose is a few inches above the bottom of the radiator, so the petcock does not drain the right side coolant tube.


Is that really an issue? Does the right side coolant tube need to be drained to service the water pump, heater core etc? And if the cooling system's being flushed by a home mechanic, some of the hoses need to be disconnected anyway to do a decent job.

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Will
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Report this Post07-23-2019 09:05 AM Click Here to See the Profile for WillSend a Private Message to WillEdit/Delete MessageReply w/QuoteDirect Link to This Post
Of course looking at it from the other direction, the radiator can't be completely drained from the coolant pipe drain plug either.
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Akheron
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Report this Post07-26-2019 07:02 PM Click Here to See the Profile for AkheronSend a Private Message to AkheronEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Dennis LaGrua:

We remove those coolant pipe plugs out all the time. Only once I had to heat them with the torch but they came out. When they are replaced we use a 1/4 NPT hex pipe plug. The ones that we have in the shop have a larger hex than the OEM plugs and are made of brass. That insures that they won't rust in place.



Do you have a part # for your brass plugs?
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Dennis LaGrua
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Report this Post07-26-2019 09:05 PM Click Here to See the Profile for Dennis LaGruaSend a Private Message to Dennis LaGruaEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Akheron:


Do you have a part # for your brass plugs?


They are standard brass hex pipe plugs. I thought the size was 1/4" NPT but Will might be correct that its a 1/8" NPT plug. Since I rarely use these things go with the 1/8 NPT size. I found them on Ebay

------------------
" THE BLACK PARALYZER" -87GT 3800SC Series III engine, custom ZZP /Frozen Boost Intercooler setup, 3.4" Pulley, Northstar TB, LS1 MAF, 3" Spintech/Hedman Exhaust, P-log Manifold, Autolite 104's, MSD wires, Custom CAI, 4T65eHD w. custom axles, Champion Radiator, S10 Brake Booster, HP Tuners VCM Suite.
"THE COLUSSUS"
87GT - ALL OUT 3.4L Turbocharged engine, Garrett Hybrid Turbo, MSD ign., modified TH125H
" ON THE LOOSE WITHOUT THE JUICE "

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Will
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Report this Post07-29-2019 07:48 AM Click Here to See the Profile for WillSend a Private Message to WillEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Akheron:

Do you have a part # for your brass plugs?


What Dennis said... external hex brass plug for 1/8" pipe.

McMaster-Carr #50785K21 is an example.
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