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3800 - No Heat When Thermostat Installed by Matthew_Fiero
Started on: 08-10-2021 10:16 PM
Replies: 15 (301 views)
Last post by: Spoon on 08-15-2021 07:14 PM
Matthew_Fiero
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Report this Post08-10-2021 10:16 PM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Hi Everyone! I hope everyone is doing well and safe.

I've been troubleshooting an issue I've been having with no heat getting to the heater core when the thermostat is installed. When the thermostat is off I definitively feel heat.

Specs:
85GT
1998 3800 Series II


Coolant is routed as follows:

Coolant enters at the timing cover port and exits at the modified Fiero thermostat. One of the heater core hose connects just under the snout (under the vacuum port) and the other at the modified thermostat housing.

I have been using Bluedriver Live when driving and see the engine coolant reaching up to 98-99 C (210 F) and operating around 94 to 99 C or 200 to 210 F.

The thermostat installed is a new Delco 195 F. I have tried 2 in total with another replaced last night.

The radiator is an aluminium Champion radiator (thanks Archie) with a new 16PSI Stant 10330. By the way these caps are super sensitive and can seat crooked. Coolant no longer flows into the recovery tank when performing the fill procedure.

I have removed the top hose at the heater core and while filling it coolant started coming out of the core where the hose was removed from so it doesn't appear to be blocked.

The engine operates smooth and I see no evidence of air bubbles. The stock temperature gauge doesn't read correctly but does jump around sometimes ever so slightly. The needle starts at the beginning of the scale and never reaches the middle. Hence why I'm using Bluedriver to monitor the ECT.

I'm stumped on where to go from here short of replacing the heater core which seems to operate without the thermostat installed.

If the thermostat wasn't functioning properly the engine temperature wouldn't be so steady. I've yet to see the engine go above 101 C (214 F) and therefore no overheating issues ever.

Thanks for reading and if you happen to have any insight I would appreciate hearing any thoughts.

Take care and stay safe,
Matthew

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fierofool
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Report this Post08-10-2021 10:34 PM Click Here to See the Profile for fierofoolClick Here to visit fierofool's HomePageSend a Private Message to fierofoolEdit/Delete MessageReply w/QuoteDirect Link to This Post
The stock 85GT had a nose that came off a nipple on the water pump. On the trunk side of the water pump. It went to a rubber hose that looped around to a metal tube mounted on top of the frame rail. That was the feed for the heater core. Are you utilizing that path to feed your heater?
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Matthew_Fiero
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Report this Post08-10-2021 11:07 PM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by fierofool:

The stock 85GT had a nose that came off a nipple on the water pump. On the trunk side of the water pump. It went to a rubber hose that looped around to a metal tube mounted on top of the frame rail. That was the feed for the heater core. Are you utilizing that path to feed your heater?


One end is connected on the LIM under the snout and the other off the modified Fiero thermostat housing. The hoses both go directly to the underbody tubes.

I hope this answers your question.

Matthew
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Report this Post08-10-2021 11:17 PM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundEdit/Delete MessageReply w/QuoteDirect Link to This Post
On the V6 engine, the hose connection on thermostat housing BELOW thermostat is supply line TO heater core.
This way, the heater core gets coolant flow when engine is running regardless of whether thermostat is open or not.

On 85-86 cars RETURN line connected to pipe on Water Pump, pulling coolant through system when engine is running.
The 87/88 cars had this line connected to a Tee on the coolant return pipe under the car.



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[This message has been edited by fierosound (edited 08-11-2021).]

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Report this Post08-11-2021 06:54 AM Click Here to See the Profile for fierofoolClick Here to visit fierofool's HomePageSend a Private Message to fierofoolEdit/Delete MessageReply w/QuoteDirect Link to This Post
Found this coolant routing for a 3800.
https://www.fiero.nl/forum/...100421-2-092990.html
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Matthew_Fiero
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Report this Post08-11-2021 08:27 AM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by fierofool:

Found this coolant routing for a 3800.
https://www.fiero.nl/forum/...100421-2-092990.html


Thanks for sharing this. I can't tell you how many times I've read this post. Unfortunately I'm not using the alternator bracket that came with the engine so my setup is different.

Matthew
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Matthew_Fiero
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Report this Post08-11-2021 09:13 AM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post

Matthew_Fiero

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Going by the pictures in that post I have B capped off at the timing cover and instead connected to the connection on the modified Fiero thermostat.

Matthew
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Matthew_Fiero
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Report this Post08-11-2021 06:53 PM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post

Matthew_Fiero

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Wait... Have I been the Fiero fool the whole time?

Do I have the wrong port blocked off?? The red circle at the timing cover is currently capped and the yellow circle is where I am utilizing the elbow with a coolant hose clamped to it.




Are you utilizing that path to feed your heater?

I would say no.

Matthew

[This message has been edited by Matthew_Fiero (edited 08-11-2021).]

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Matthew_Fiero
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Report this Post08-11-2021 07:59 PM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post

Matthew_Fiero

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Member since Aug 2001
Going by the previous thread the coolant routing should be okay. The connection on the modified thermostat and the connection under the snout.

I'm puzzled as to why coolant doesn't want to flow to the heater core .

Thanks to the contributions so far. I'm sure this can be figured out before the cold mornings hit!

Matthew

[This message has been edited by Matthew_Fiero (edited 08-11-2021).]

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Matthew_Fiero
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Report this Post08-12-2021 01:10 PM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Good Day Everyone,

I'd like to post some more information to maybe clear up the current state of the cooling system.

I am not utilizing the stock alternator bracket with the heater core lines as I have installed a low mount alternator solution utilizing the stock Fiero location.

I have 3 options for only 2 hoses

1. LIM (connected)
2. Timing Cover (capped)
3. Modified Fiero Thermostat (connected)

Thank you all again for taking your time to read.

Matthew

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Matthew_Fiero
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Report this Post08-14-2021 08:46 AM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Has anyone set up their 3800 swap using a modified Fiero thermostat bracket? If so where did you connect your heater core lines to?

Thank you,
Matthew
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Report this Post08-14-2021 11:40 AM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundEdit/Delete MessageReply w/QuoteDirect Link to This Post
Port circled in red is the suction side of the water pump.
Your heater return hose should connect there.


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Matthew_Fiero
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Report this Post08-14-2021 01:42 PM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by fierosound:

Port circled in red is the suction side of the water pump.
Your heater return hose should connect there.



And instead move the cap to the port under the LIM?
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Report this Post08-15-2021 07:50 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Matthew, both of the ports you are using for your heater core hoses are pressurized.

The port on the front cover should be used for the heater core return line, and the port below the snout should be plugged.
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Matthew_Fiero
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Report this Post08-15-2021 09:12 AM Click Here to See the Profile for Matthew_FieroSend a Private Message to Matthew_FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by olejoedad:

Matthew, both of the ports you are using for your heater core hoses are pressurized.

The port on the front cover should be used for the heater core return line, and the port below the snout should be plugged.


Thank you. This is the way I had it when I first built the engine. I'll switch it back and report back. My hose is too short now to reach back to the timing cover so I'll have to go purchase another length first.

Thank you again for everyone's input!

Matthew
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Report this Post08-15-2021 07:14 PM Click Here to See the Profile for SpoonSend a Private Message to SpoonEdit/Delete MessageReply w/QuoteDirect Link to This Post
There is also Plan "C" for the 3800sc. Use the modified Fiero t-stat housing to send water to the heater like you're doing. Dump the heater return water into the passenger side coolant pipe near the rear pass-side wheel well like the 88's. All you need is a Tee in the rubber inlet hose to the water pumps suction side. Less hose clutter at the engine too. Plug the port on the water pump with freeze plug or tap threads and plug it. Same with the one on the manifold. See pics'.












I did mine this way and I have plenty of heat. The last 2 images are respectfully borrowed.

Spoon

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[This message has been edited by Spoon (edited 08-15-2021).]

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