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Help getting SC3800 swap troubleshooting by KissMySSFiero
Started on: 02-21-2022 06:20 PM
Replies: 23 (463 views)
Last post by: OldsFiero on 03-15-2022 04:36 PM
KissMySSFiero
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Report this Post02-21-2022 06:20 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
I’m trying to figure out why my new to me l67 sc3800 swap isn’t running.
It’s an 88 GT getrag combo.
It runs on starter fluid. And runs well.
But it won’t start without starter fluid.
All testing was done on the rear bank only(cyl 2-4-6)
There’s no injector pulse on any cylinder until it gets the ether.
Then the noid light flashes and the car fires and continues running
It won’t restart on its own.

I have 12v to the injector. Normal. Tested the pink wire to ground.
Measuring across the inj connector I see 7 volts. I thought this was odd.
If I remove the ECM fuse, the voltage goes to 12v across the connector.
Edit: this needed to have a load to check. With the inj plugged in, I see 12V on each pin. This is normal.

PCM was tuned by Darth fiero.
Harness by someone on here that builds reputable stuff.(Dan Mc)
I have not contacted either of them at this point.

Thanks.
I’ll add more as I go.

Edit to add. Fuel pressure is normal. The pump runs momentarily with key on and constant while cranking.
Edit, Car Runs and drives once started(needs a clutch)


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[This message has been edited by KissMySSFiero (edited 03-02-2022).]

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Report this Post02-21-2022 07:34 PM Click Here to See the Profile for MichiganReeferSend a Private Message to MichiganReeferEdit/Delete MessageReply w/QuoteDirect Link to This Post
Where/how are you measuring fuel pressure?
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KissMySSFiero
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Report this Post02-21-2022 07:50 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by MichiganReefer:

Where/how are you measuring fuel pressure?


The adjustable fuel pressure regulator has a gauge.

I also have a test gauge on the rail. Both match.

I’ve adjusted the pressure up and down from 40-55psi with no change.

I still dont have injector pulse when cranking. Until I spray starter fluid.

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Report this Post02-21-2022 09:27 PM Click Here to See the Profile for MichiganReeferSend a Private Message to MichiganReeferEdit/Delete MessageReply w/QuoteDirect Link to This Post
I'm just spitballing, but have you checked the individual resistances of the injectors? Google is telling me they should be reading 12 ohms +-.6.
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Report this Post02-22-2022 09:09 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
I would suggest a call to Ryan.

I don't think you have an injector issue, or injector driver issue, as the engine will run after supplying some starting fluid.

It could be a wiring issue regarding ICM to PCM communication, or a faulty ICM.

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Report this Post02-23-2022 09:14 PM Click Here to See the Profile for FrenchrafeSend a Private Message to FrenchrafeEdit/Delete MessageReply w/QuoteDirect Link to This Post
Wiring problems? (Lots of continuity checking!)
If not, then which PCM are you running?
I've had a '95 PCM go compleatly bonkers!
I changed and repinned for a later '98+ PCM. No more problems afterwards😉

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Dennis LaGrua
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Report this Post02-24-2022 10:11 PM Click Here to See the Profile for Dennis LaGruaSend a Private Message to Dennis LaGruaEdit/Delete MessageReply w/QuoteDirect Link to This Post
PCM's do go bad but before we arrive at that conclusion its time to hook up a quality scan tool to see what that says. If I were to guess it sounds like the PCM is not going into the cold start mode.

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Report this Post02-28-2022 08:07 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Any updates?
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KissMySSFiero
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Report this Post02-28-2022 10:13 AM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by olejoedad:

Any updates?


Sort of.
I fixed a coolant leak so I could drive the car. I've gone around the block and to the gas station. Just enough to hit each gear and use the brakes.

One thing is that it runs and drives once started. For some reason people(not here) seem to glance over that. But it does start with starting fluid. It will run and drive at that point.

I put an old school O-scope on it since I don't have a scan tool. All of the sensors give a reading that looks good. HOWEVER...

According to this video, the 3x and 18x Crank signals operate on a 10V input giving a 7V square wave output. I'm only seeing about 5v output but have 10V+ input.

https://www.youtube.com/watch?v=jACyNHl_L1g

It's very difficult to see the voltage on my old scope(I'll edit to add some pics) but I used a multimeter to check the average voltage.

The average voltage is described here in the video

https://youtu.be/jACyNHl_L1g?t=621

I'm seeing 4.5-5v average on the 3x signal and less than 3v avg on the 18x. Where it should be appox 5.5v and 4.5v respectively.

This makes me suspect of the Crank sensor so I have one on order. The resistance of the harness was good(<1Ω), so I don't think it's the harness.

I really want to fix the starting issue prior to pulling the engine to replace the clutch. The crank sensor looks like a lot of fun while in the car.

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olejoedad
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Report this Post02-28-2022 11:14 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
The ICM controls fuel delivery at initial cranking, and sends a voltage signal to the PCM to initiate the PCM fuel injector drivers.

Have you tried replacing the ICM?
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KissMySSFiero
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Report this Post02-28-2022 11:57 AM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by olejoedad:

The ICM controls fuel delivery at initial cranking, and sends a voltage signal to the PCM to initiate the PCM fuel injector drivers.

Have you tried replacing the ICM?


Thanks for helping, I posted in some facebook groups and too many look past the fact that I said the car runs. They proceed to tell me to replace the fuel pump. Then people argue and chaos ensues.
yes, I forgot to mention that there have been at least 4 ICM's installed, one being new.

All acted exactly the same. Statistically unlikely that they all were bad in an identical manner.

I've also checked connectivity to every wire I think is related to fuel control/delivery and the ICM. I don't have the paper in front of me to see what I checked.

here is a guide I was using for some troubleshooting.

https://easyautodiagnostics...-crank-sensor-test-1

It's mentioned where the ICM controls spark at cranking and below 400rpm. I assume it controls the injectors as well.

I have spark, obviously it starts on starting fluid. But I did verify spark.

My thought is that it is still able to control spark. But not fuel until it hits 400rpms. when starting fluid initializes the cranking, it exceeds 400rpm and the ECM takes over fuel control.

But the new ICM acts just like the previous 3. The previous owner obviously went down the route of trying the ICM because there was an extra ICM and an extra with coils.

I do believe he changed the CAM sensor because I have the old one in the box of extra parts. But I don't think he actually changed the crank sensor. if he did, it looks like it's been on the engine awhile and I can't imagine putting in a used crank sensor when a new one is Delco one $30. Plus it doesn't look as easy as the cam sensor since you have to pull the balancer.

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Report this Post02-28-2022 12:03 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post

KissMySSFiero

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Here is a pinout I've been using for reference.


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Report this Post02-28-2022 12:23 PM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Have you spoken to Ryan at Sinister Performance?

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OldsFiero
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Report this Post02-28-2022 06:55 PM Click Here to See the Profile for OldsFieroSend a Private Message to OldsFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Sounds like an issue with the bypass circuit (tan/black # 424) to me. Try to back probe that terminal at the ICM connector and connect it to ground. If it starts, remove the jumper from ground and connect to your meter to see if you have 5V . If not, you are running at base timing. I'm not sure if the bypass circuit in the ICM is Hi z or not but, if it is a lack of a 0v there when cranking, that could do it. If you see 5v running and more than 0v cranking, I would suspect the ecm.
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Report this Post03-02-2022 11:49 AM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by olejoedad:

Have you spoken to Ryan at Sinister Performance?

Yes I have. I'm using his for my LS4 swap tuning as well.

 
quote
Originally posted by OldsFiero:

Sounds like an issue with the bypass circuit (tan/black # 424) to me. Try to back probe that terminal at the ICM connector and connect it to ground. If it starts, remove the jumper from ground and connect to your meter to see if you have 5V . If not, you are running at base timing. I'm not sure if the bypass circuit in the ICM is Hi z or not but, if it is a lack of a 0v there when cranking, that could do it. If you see 5v running and more than 0v cranking, I would suspect the ecm.


So I started by reading this.

https://www.3800pro.com/thr...m-description.34200/

Then I started taking notes on what I'm checking

I did contact Ryan Gick. He said that to measure the voltage on the injector pin, it needs to have a load and it should have 12V on each pin.
I verified this by measure with the injector plugged in and inserting pins on the connector to make contact.

12v on each injector connector pin.

on the cam and crank sensor, I get 6.7V on pin G/H/J of the ICM. This was what I expected. Approx 7V.

I see 11V on pin N of the ICM, sensor feed out. Should be 10-12V

12V, battery voltage on pin P of the ICM.

I attempted grounding the Bypass Pin B of the ICM and starting the car. It would not start.

I started the car with starting fluid. Then grounded the bypass and could hear the timing change. I have a OBD II scan tool app on my phone. I can monitor timing. It dropped from 24 deg to 19-20 deg.

Upon stopping the car, and restarting, it stayed in bypass mode and the observed timing was 10.0 deg. But I was able to start the car the car without starting fluid.

I did not see any voltage on the bypass circuit. The car would not come out of bypass. So by removing the circuit from ground, timing stayed at 10deg.

I had to turn the ignition off for a decent amount of time to get it out of bypass. 5 seconds or less was not enough time. It stayed in bypass.

After it came out of bypass, it could not get it to repeat by grounding the bypass circuit. But it would also not start again with the timing at the original 24degrees. Now it's stuck on 19-20degrees.

It's possible I damaged something. But I'm clueless at this point. I have a general grasp of how the ignition system works.

by the video I posted above,

 
quote
Originally posted by a chitty mechanic:

https://youtu.be/jACyNHl_L1g?t=621

I'm seeing 4.5-5v average on the 3x signal and less than 3v avg on the 18x. Where it should be appox 5.5v and 4.5v respectively.


I need to recheck these voltages. I thought I was dropping voltage in the harness from the ICM, through the sensor, and back to the ICM, but I'm seeing what I think it should be, 10V input and 7V output. And each of the 3 circuits are seeing the same 6.7V. That's with the engine off of course. The interrupter ring turns the 7V on-off-on-off... reducing the average voltage for the 360 degree rotation. Seen as a square waves.

I ordered a cheap handheld digital O-scope. It was $40 on amazon so I'll be able to freeze the signal and look at it better. Maybe something is off that I can't see on my old oscope.

I only get about an hour in the evenings if I'm not already exhausted from work and life.

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KissMySSFiero
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Report this Post03-02-2022 12:32 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post

KissMySSFiero

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quote
Originally posted by MichiganReefer:

I'm just spitballing, but have you checked the individual resistances of the injectors? Google is telling me they should be reading 12 ohms +-.6.


Resistance is 12Ω +-0.5, so normal.
Thanks
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Report this Post03-02-2022 12:34 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post

KissMySSFiero

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quote
Originally posted by Frenchrafe:

Wiring problems? (Lots of continuity checking!)
If not, then which PCM are you running?
I've had a '95 PCM go compleatly bonkers!
I changed and repinned for a later '98+ PCM. No more problems afterwards😉



It's a '98+ PCM. I'm not ruling out a wiring issue. But I've check continuity on any circuits I think could be related and then some more.
I could have a short between circuits, But that's something I'll check if I have to pull the drivetrain before getting it running right. It's coming out for a clutch anyway.
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OldsFiero
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Report this Post03-04-2022 07:32 AM Click Here to See the Profile for OldsFieroSend a Private Message to OldsFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
I don't think grounding the bypass circuit would cause damage, but that's not to say you don't have a problem with the board. Another thought; have you checked supply voltages at the PCM while cranking? Might want to headlight bulb test powers and grounds at the PCM connector, if you haven't already.

I see that it's a manual trans. Just for grins try shutting the car off on a grade where it will roll and try pop starting it.

Marc
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KissMySSFiero
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Report this Post03-10-2022 08:12 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by OldsFiero:

I don't think grounding the bypass circuit would cause damage, but that's not to say you don't have a problem with the board. Another thought; have you checked supply voltages at the PCM while cranking? Might want to headlight bulb test powers and grounds at the PCM connector, if you haven't already.

I see that it's a manual trans. Just for grins try shutting the car off on a grade where it will roll and try pop starting it.

Marc


I live in FL we don't have grades. But I did kill the engine, then roll start it several times.
I bought HPTuners as well for the VCM scanner(among other things)
While roll starting the car, I still need to see over 800rpm before the injectors pulse. Cranking with the starter only sees about 200rpm.
While cranking, I'm seeing just over 11v at the PCM battery power and slightly lower at the PCM hot in run pin.
I don't think it's a battery voltage issue.

Tomorrow I'm going to start pulling the drivetrain for the clutch swap.
So I'll be able to inspect everything and button up a few things I don't like about how the swap was done.
I can also do continuity checks on all the PCM connections.

One thing is for sure, I will figure it out.

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olejoedad
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Report this Post03-11-2022 12:30 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Check circuit 430, fuel control (out) for continuity, bent pin etc.
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Report this Post03-11-2022 07:39 PM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
I think it's a MAP issue. I noticed on VCM scan that my MAP reading was maxed at 200kPa. I unplugged the MAP and it fired up, albeit with a CEL for the MAP sensor.
it's after dark now so I'll checkout the wiring in the morning, otherwise I'll be getting a new MAP.

Thanks for everyone who helped. I'll update the post with the final result, but I'm 90% there.

Ryan GMTuners is awesome for anyone that didn't already know. He's help this community for decades. I'm sure I'm not the first person he's spent time giving free help to.

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Report this Post03-15-2022 08:56 AM Click Here to See the Profile for KissMySSFieroSend a Private Message to KissMySSFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Turns out, the MAP sensor 5 volt reference was pinned in the wrong location(C1P10) instead of being spliced in with C2P33

Engine is out and getting a clutch. Plus I'm fixing a few minor issues.

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Report this Post03-15-2022 09:40 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Thank you for the update!
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Report this Post03-15-2022 04:36 PM Click Here to See the Profile for OldsFieroSend a Private Message to OldsFieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Wow, good job! I've often said it usually boils down to the stupid stuff. Thanks for letting us know.

Marc
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